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Senior Manufacturing Engineer
3 months ago
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Senior Manufacturing EngineerJob Number: 62295
Group: Magna Exteriors
Job Type: Permanent/Regular
Location:
Vaughan, ONTARIO, CA, L4H 0S9
Job Number: 62295
Group: Magna Exteriors
Division : Rollstamp Manufacturing (Snidercroft)
Job Type: Permanent/Regular
Location: VAUGHAN
Work Style:
About us
We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people.
Forward. For all.
Group Summary
The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets.
Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world.
Must be proficient in hands-on process troubleshooting.
Proving current production with “fast response” troubleshooting
Must have demonstrated track record of initiating and implementing process cost reductions in Lean Manufacturing environment.
o Set up and maintain all work cell and/or department standardized work instructions/procedures for all processes.
o Be responsible for product trials, setting up material trial runs, and conducting tests.
o Assist in training production personnel on operating new or existing tooling, equipment and processes.
Improve current production part process capability and repeatability through the optimization of existing manufacturing processes
Ability to work independently and draw from experience in all aspect of the job assigned
Work closely with Project Management Team to support new product launches, engineering changes implementation and product / process continuous improvement initiatives and related activities.
Complete all required APQP-related activities, ECR processes, PRP (8D), and all other Quality Management System requirements as needed
Participate in APQP activity in design and development of new and/or revised projects, including launch budgets and BOM audits, and input of APQP documents into the traX system.
Ensure compliance and enforcement of Customer Specific Requirements, QMS (IATF16949), Health and Safety
(ISO 45001), EMS (ISO14001), and security (PIP) requirements.
Conduct time studies, identify capacity constraints and opportunities to improve efficiencies and reduce manufacturing costs
Support in the development of Process Control Plans and Process Flow Charts
Development and maintaining documentation for PFMEA, Operator Instructions, Rework, Change-over procedure and instruction, Manufacturing Engineering Open Issues, and Continuous Improvement Program
Coordinate, lead, and participate in various multi-disciplined teams in addressing and fulfilling various corporate objectives associated with, manufacturing process, productivity, volume outputs, scrap/rework, quality, safety, and delivery commitment
Optimize all parameters to attain maximum running efficiencies for each job through creation of Standardized Work procedures (line speeds, cycle times, TAKT times, etc.)
Drive process change through regular maintenance of PFMEA’s using the “Lessons Learned Database”
Provide quote direction for new business related to tooling, new materials and processes as required
Writing specifications, competitively quoting, negotiating, managing program timelines and budgets, buyoff, and commissioning in our facility.
Work with our suppliers, as required to resolve process deviations. Reduce scrap and maximize efficiencies.
Assist in part design activities with design source and provide feasibility directives for ease of manufacturing and reducing cost.
Familiarity with various manufacturing processes such as Roll Forming, Forming, CNC, Welding.
Support Preventative Maintenance Program development for all manufacturing process equipment
Review part designs and provide feasibility input for ease of manufacturing and cost reduction
Review tooling designs/gauges to ensure they are built to meet customer and RST requirements/standards,
and will run to the quoted standard
Review facilities and equipment requirements with relevant internal and external customers/suppliers
Identify opportunities to achieve productivity, quality and service improvement targets for the business.
Ensure, with the cooperation of other RST departments and Corporate, that the division achieves and
maintains the highest possible Customer rating for satisfaction; strive for zero defects in all areas of the business.
Design and implement work cell layouts using Lean Manufacturing concepts, ensuring Safety, Quality, and Efficiency targets are met or exceeded, as well as to achieve Mafact standards for current and APQP programs. Create plant and warehouse layouts, including material flow and storage of components, WIP, FG, and packaging.
Prepare daily, weekly and monthly reports as required.
Adhere to all rules and regulations as outlined in the Rollstamp Employee Handbook.
Comply with Section 28 of the OHSA.
Adhere to all applicable Business Operating Systems Procedures.
Perform any other reasonable request by management.
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