Senior Mechanical Engineer

3 weeks ago


Toronto, Ontario, Canada Thornhill Medical Full time

ABOUT THORNHILL MEDICAL:

Thornhill Medical is at the forefront of innovation, developing pioneering products intended for global use by emergency healthcare professionals, humanitarian organizations, and military medical units. Our focus on oxygen-related research and applications is revolutionizing patient care in critical situations, while also inspiring the development of new technologies that provide essential life-saving solutions. Thornhill Medical's advancements are utilized in over 19 countries, including Ukraine. Our dedicated team embodies courage, collaboration, and a commitment to saving lives, positioning Thornhill Medical as a leader in the agile and precision-driven medical technology sector.

POSITION SUMMARY:

The Senior Mechanical Engineer plays a crucial role in the design and maintenance of new products for Thornhill's MADM and RespirAct product lines. This position collaborates within a cross-functional product development team to create and prototype mechanical systems, as well as to analyze and test designs, guiding them from initial concept through to market launch.

DUTIES & RESPONSIBILITIES:

Design & Development:

  • Design components and assemblies for both new and existing products utilizing plastic and metal materials.
  • Generate 3D part files, manufacturing drawings, and assembly documentation using SolidWorks software.
  • Enhance existing designs to improve manufacturability, reliability, or cost-effectiveness as necessary.
  • Conduct tolerance stack-up, basic thermal, and stress analyses.
  • Construct and evaluate prototypes to ensure compliance with all critical design specifications.
  • Develop engineering testing protocols and assist in their implementation.
  • Engage with suppliers and subcontractors to define manufacturing processes.
  • Participate in failure mode and effects analysis (FMEA) for designs and processes as part of a comprehensive risk management strategy.
  • Collaborate closely with manufacturing specialists on the creation and upkeep of work instructions.

Sustaining Support:

  • Update existing designs to adhere to current standards and address issues related to component obsolescence.
  • Assist production and service teams in resolving technical challenges and establishing effective testing protocols.

General Engineering:

  • Prepare engineering change requests and manage change orders.
  • Engage in the design review process.
  • Coordinate with partners, suppliers, and subcontractors to resolve technical issues and fulfill requirements.
  • Provide technical guidance to junior engineers.

Other:

  • Prioritize quality in all aspects of work and adhere to established procedures and standards.
  • Perform additional duties as assigned.

EDUCATION & EXPERIENCE:

  • Bachelor's degree in Mechanical Engineering or a related discipline (Master's degree preferred).
  • Professional Engineer designation is an asset.
  • Over 10 years of progressive experience in mechanical design within a regulated industry, preferably in medical devices.
  • Experience in mechanical design within a multidisciplinary team and mass production with contract manufacturers.

SKILLS & KNOWLEDGE:

  • Proven knowledge of component manufacturing processes, including machining, sheet metal fabrication, plastic and metal 3D printing, plating, injection molding, and die casting.
  • Familiarity with standard mechanical practices such as tolerance analysis, GD&T, DFA, and DFM.
  • A demonstrated ability to solve problems through effective, practical, and innovative designs.
  • Proficiency in 3D CAD modeling software, preferably SolidWorks.
  • Understanding of actuators including stepper motors, linear stages, and solenoids.
  • Strong grasp of quality and regulatory standards relevant to mechanical design in the medical device sector.
  • Knowledge of standards such as IEC 60601, ISO 13485, and ISO 14971.
  • Familiarity with adhesives and packaging techniques.
  • Previous experience with SolidWorks PDM/Manage is advantageous.
  • Understanding of biocompatibility and toxicology testing is beneficial.
  • Excellent verbal and written communication skills.
  • Ability to produce concise and accurate technical documentation.
  • Strong organizational and time management capabilities.
  • Self-motivated individual who is creative and able to work independently as well as collaboratively within a team.
  • Ability to build strong relationships and work effectively with cross-functional teams to achieve common goals.
  • Commitment to achieving results consistently, even in challenging situations.
  • Accountability for meeting commitments.
  • Proficient in Microsoft Office suite (Word, Excel, PowerPoint).

OTHER REQUIREMENTS:

  • Primarily office-based environment with occasional exposure to production areas as needed.
  • Light lifting and bending may be required.
  • Some travel may be necessary.

Thornhill Medical is an equal opportunity employer and encourages applications from all qualified individuals, including those with disabilities. Accommodations are available upon request for candidates participating in all aspects of the selection process.

We appreciate the interest of all applicants; however, only those selected for an interview will be contacted.



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