Advanced Control Systems Specialist
1 week ago
We are seeking a highly skilled Senior Controls Engineer to join our team at ProSlide Technology. As a key member of our engineering team, you will be responsible for designing, developing, and implementing advanced control systems that prioritize safety and reliability.
Key Responsibilities- System Architecture Development: Design and develop control system architectures that prioritize modularity, safety, and redundancy. Ensure systems meet the highest standards of reliability and fail-safe operation, particularly in public-facing environments.
- Controls Programming: Program and troubleshoot Programmable Logic Controllers (PLC) and Human-Machine Interface (HMI) systems with a focus on safety-critical applications. Expertise in Rockwell (RSLogix 5000/Studio 5000) and Siemens (STEP 7, TIA Portal) environments is essential.
- Safety and Risk Management: Conduct comprehensive risk assessments and Failure Modes and Effects Analysis (FMEA) to identify potential hazards and implement robust safety measures. Develop and implement redundant safety systems and emergency protocols to protect the public and operators.
- Regulatory Compliance: Ensure all control systems comply with relevant safety standards and regulations. Stay current with changes in safety regulations and integrate them into system designs to maintain compliance and enhance safety.
- Safety System Validation: Lead the validation of safety-critical systems through rigorous Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), and on-site commissioning. Ensure all systems perform to specification under all operating conditions, including failure scenarios.
- Network Communication & Security: Design and secure robust communication networks that facilitate reliable data exchange between control system components. Troubleshoot and optimize network configurations, ensuring systems are protected from cybersecurity threats.
- Documentation & Standards Compliance: Develop detailed controls development documentation, including Theory of Operations (TOO), Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), Technical Specifications, and user manuals. Ensure all documents are precise and meet quality standards.
- Training & Knowledge Transfer: Provide advanced training to operators, maintenance personnel, and other stakeholders on the operation and maintenance of safety-critical control systems. Ensure trainees fully understand safety protocols and system functionalities to maintain operational safety.
- Continuous Improvement: Lead initiatives to enhance the safety, reliability, and efficiency of control systems. Stay informed about the latest technological advancements and industry best practices, and apply this knowledge to improve system designs.
- Educational Background: Bachelor's degree in Electrical Engineering, Control Systems Engineering, Automation Engineering, or a closely related field. Must be a licensed Professional Engineer (P.Eng).
- Experience: Minimum of 5 years of experience in control systems engineering, particularly in public-facing safety-critical environments such as amusement parks, transportation, or industrial automation. Proven experience in developing redundant safety systems and conducting engineering documentation.
- Technical Expertise: Proficiency in PLC programming (Rockwell and Siemens platforms), HMI design, and network communication protocols.
- Solid Knowledge of Safety Standards: Strong understanding of safety standards (e.g., ASTM F / 2376), EN 13814, ISO 17842, NFPA 70, IEC 60364, IEC 62061, IEC 61508, ISO and experience with safety-critical systems.
- Certifications and Training: Professional Engineer (P.Eng), Functional Safety (TÜV), Rockwell (RSLogix 5000/Studio 5000), Siemens (STEP 7/TIA Portal), Certified Automation Professional (CAP)
- Network & Security: Strong understanding of network communication protocols (EtherNet/IP, PROFINET, Modbus TCP/IP) and network security best practices. Experience in designing and troubleshooting industrial networks.
- Soft Skills: Strong problem-solving abilities, attention to detail, and a proactive approach to ensuring system safety. Excellent communication skills, with the ability to convey complex technical information to non-technical stakeholders. Strong team-oriented mentality with a proactive solutions mindset and a willingness to assist in any capacity.
- Travel Requirements: Willingness to travel internationally up to 20-30% of the time for commissioning, inspections, and training.
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