Manufacturing Process Engineer

1 week ago

London, Ontario, Canada Associated Materials Full time

About the Role

Gentek, a leading manufacturer and distributor of vinyl/aluminum siding and windows, is seeking a highly skilled Plant Engineer to join its team at the window manufacturing facility in London, Ontario.

Key Responsibilities

  • Act as a technical resource for internal and external customers on all Canadian window products, managing technical information and updating the AMI technical center.
  • Lead efforts to improve Operational Equipment Effectiveness (OEE) in home site and share results, data, and solutions across all sites.
  • Provide training to Gentek team members on kaizen concepts, principles, tools, and implementation, leading and executing Kaizen activities on the shop floor.
  • Define and follow up on all kaizen activities to achieve Kaizen targets utilizing the PDCA process.
  • Manage projects by providing site employees or vendors with engineering specifications of new equipment and required tooling, maintaining project timelines, and overseeing the installation and start-up of new equipment or installation of tooling.
  • Analyze production and maintenance data to identify root cause of downtime and scrap, executing irreversible corrective actions and continuous improvement activities.
  • Develop and implement tools to improve manufacturing processes or tooling life cycle improvements to assure profitability, quality, and safety of plant products.
  • Assist the manufacturing and/or continuous improvement units with equipment or tooling-related issues as required.
  • Provide data-driven recommendations for capital optimization and manage capital projects.
  • Work with corporate engineering and sales on new product development for the Canadian market, approving and documenting product changes.
  • Provide technical training for site maintenance and production resources as necessary.
  • Improve and maintain documentation for site production assets.
  • Conduct capability studies on new and existing processes.
  • Interface with key equipment and tooling suppliers.

Key Relationships

  • Plant Manager, Operations Leadership Team, and Front Line Staff.
  • Plant Maintenance Manager.
  • Divisional Manufacturing Engineering Team Members.
  • External Suppliers.
  • Quality, Finance, Supply Chain, and Product Engineering, other internal and external materials support providers.

Qualifications

  • Bachelor's degree in industrial engineering discipline.
  • Minimum of 5 years of experience in Process/Manufacturing engineering within a manufacturing/production environment.
  • Proven knowledge and experience with WCM or Lean Manufacturing methodologies for Workplace Organization, including Value Stream Mapping (VSM), VA/NVA measurement, 5S program, Visual Control, SMED, JIT, OEE, SWOT, Poka-Yoke (error proofing), line layout design, time study techniques, root cause analysis.
  • Familiarity with the Occupational Health and Safety Act equipment safety requirements.

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