Reliability Engineer

3 weeks ago

Mississauga, Ontario, Canada HF Sinclair Full time

Job Summary

Petro Canada Lubricants Inc, an HF Sinclair company, is seeking a skilled Reliability Engineer to join their team. This role is responsible for leading reliability improvement activities, stewarding predictive/preventative Mechanical Integrity programs, and completing asset Root Cause Failure Analysis (RCFA) to ensure the expected level of reliability is consistently achieved.

Key Responsibilities

  • Supports day-to-day production requirements through direct participation in Cross Functional Team (CFT) meetings and follow-up requests
  • Assess condition of online equipment for suitability of continued safe and reliable operation
  • Regularly monitor critical assets and understand failure cause(s) in consultation with stakeholders
  • Identify corrective actions and support Planning in developing equipment scope of repair following failures; report through SAP and other channels and help prioritize within CFT against competing work
  • Support the identification, planning, budgeting, and implementation of reliability improvement initiatives (MRIM)
  • Steward the performance of predictive/preventative programs for mechanical assets (through PM validation, KPI tracking, and reporting)
  • Leads and supports Root Cause Failure Analysis (RCFA) for events impacting asset reliability; provide recommendations for improvement and support corrective actions
  • Leads the development of Management of Change (MOC) documents for proposed Maintenance changes
  • Ensures sustainment of asset Master Data; update Materials, Equipment, and BOMs in SAP database
  • Supports Rotating Equipment Specialist with validation of Mechanical Integrity documents
  • Supports Rotating Equipment Specialist with development and implementation of asset strategies, including identification of spare parts, routine maintenance activities, long-term upgrades, obsolescence planning
  • Supports bad actor identification and improvement initiatives; identify and communicate successes, challenges, and plans
  • Contributes to the preparation of annual maintenance/expense/capital budgets and Long-Range Plan (LRP)
  • Provides input into capital project design; complete Green Table reviews of Front-End (FEED) and Detailed Engineering documents
  • Supports Turnaround/Outage scope development, planning, and execution (i.e., identify key proactive asset repairs that deliver the expected level of reliability, provide shutdown QA/QC support for equipment scope of work, assist with start-up support)
  • Provides reliability input into Process Hazard Analysis (PHA) reviews

Requirements

  • A minimum 5 years of related refinery experience
  • Related work experience overseeing a variety of rotating equipment operation and repairs is an asset; knowledge of developing asset strategies, PM programs, and sparing philosophy for rotating equipment; critical Root Cause Analysis (RCA) and Process Hazard Analysis (PHA) techniques

Education Level

A minimum of a Bachelor's Degree in Mechanical Engineering, OR Technologist Diploma in a related mechanical field with additional years of relevant experience

Required Skills

  • Safety mindset; in-depth knowledge of Lubricants Health & Safety standards and procedures
  • Excellent communication, interpersonal, and relationship-building skills
  • Ability to learn new skills quickly, multi-task, organize work, and prioritize efficiently
  • General understanding of working principles of refinery equipment; compressors, pumps, steam turbines, fans, blowers, and other industrial rotating equipment
  • Grasp of common reliability and maintenance practices; lubrication systems, vibration monitoring, equipment alignments, etc.
  • Robust analytical and investigative skills (troubleshooting) to develop repair scopes and make sound recommendations for complex failures and events (Cause Mapping process)
  • Confidence to make critical decisions independently and ownership to stand behind those decisions
  • Experience with assessing failure probability using Risk Assessment and Prioritization based tools (RCM, FMEA, Risk Matrix, etc.)
  • Computer savvy, with experience in Microsoft Office Applications (i.e., Excel, Word, PowerPoint)
  • General understanding of Refining Operations
  • Knowledge of typical rotating equipment components and design; understanding of engineered drawings, performance curves, and specifications
  • Knowledge of Legacy Engineering Standards (Petro-Canada, Suncor, HollyFrontier)
  • Intermediate working knowledge of SAP, including Maintenance Business Process and workflow Functional Location, Material Master, Bill of Material Notifications, Work Orders, Purchase Orders
  • Familiarity with relevant industry standards and recommended practices, including but not limited to API 610, 674, 617, 618, 611, 612, 682, etc.
  • Static codes and standards regulating the Oil & Gas industry, including Technical Standards and Safety Act (TSSA), CSA B51, ASME Piping & Vessel Codes, API Inspection Codes, etc.

Work Environment

  • High degree of activity - high stress when addressing significant incidents and emergency activities
  • Pressure from CFT's to handle multiple competing priorities for support
  • Approximate 40%/20%/40% office/shop/plant split
  • Shift-work may be required during times of planned maintenance turnarounds (approx. every 2 years)
  • Extended hours may be required when business requirements dictate
  • Available to be on call periodically as part of emergency response support team

Physical Requirements

  • Physically able to climb ladders, lift or carry equipment weighing up to 25 pounds, and make visual inspections
  • Job conditions may require twisting, stooping, crouching, kneeling, reaching, or grasping, and working in confined spaces as permitted
  • While wearing appropriate personal protective equipment, incumbent will enter areas with chemical, physical, and biological hazards

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