Reliability Engineer
1 week ago
We are seeking a highly skilled Reliability Engineer to join our team at HF Sinclair Corporation. As a key member of our Mechanical Integrity department, you will be responsible for leading reliability improvement activities, stewarding predictive/preventative Mechanical Integrity programs, and completing asset Root Cause Failure Analysis (RCFA) for our respective Area Cross Functional Teams.
Key stakeholders for this position include the Cross Functional Team (CFT) Leader, Maintenance Trade Supervisors, and Operations & Maintenance Coordinators. You will work closely with peer Reliability Engineers, Rotating Equipment Specialists, Industrial Mechanics, Plant Vibration Technicians, Instrument and Electrical Specialists, Materials Technologists, Technical Services Engineers, and Production Operators to ensure the expected level of reliability is consistently achieved.
Key Responsibilities- Support day-to-day production requirements through direct participation in CFT meetings and follow-up requests.
- Assess the condition of online equipment for suitability of continued safe and reliable operation.
- Regularly monitor critical assets and understand failure causes in consultation with stakeholders.
- Identify corrective actions and support Planning in developing equipment scope of repair following failures; report through SAP and other channels and help prioritize within CFT against competing work.
- Support the identification, planning, budgeting, and implementation of reliability improvement initiatives (MRIM).
- Steward the performance of predictive/preventative programs for mechanical assets (through PM validation, KPI tracking, and reporting).
- Lead and support Root Cause Failure Analysis (RCFA) for events impacting asset reliability; provide recommendations for improvement and support corrective actions.
- Lead the development of Management of Change (MOC) documents for proposed Maintenance changes.
- Ensure sustainment of asset Master Data; update Materials, Equipment, and BOMs in SAP database.
- Support Rotating Equipment Specialists with validation of Mechanical Integrity documents.
- Support Rotating Equipment Specialists with development and implementation of asset strategies, including identification of spare parts, routine maintenance activities, long-term upgrades, obsolescence planning.
- Support bad actor identification and improvement initiatives; identify and communicate successes, challenges, and plans.
- Contribute to the preparation of annual maintenance/expense/capital budgets and Long-Range Plan (LRP).
- Provide input into capital project design; complete Green Table reviews of Front-End (FEED) and Detailed Engineering documents.
- Support Turnaround/Outage scope development, planning, and execution (i.e., identify key proactive asset repairs that deliver the expected level of reliability, provide shutdown QA/QC support for equipment scope of work, assist with start-up support).
- Provide reliability input into Process Hazard Analysis (PHA) reviews.
- A minimum 5 years of related refinery experience.
- Related work experience overseeing a variety of rotating equipment operation and repairs is an asset. Knowledge of developing asset strategies, PM programs, and sparing philosophy for rotating equipment. Critical Root Cause Analysis (RCA) and Process Hazard Analysis (PHA) techniques.
A minimum of a Bachelor's Degree in Mechanical Engineering, OR Technologist Diploma in a related mechanical field with additional years of relevant experience.
Key skills include a safety mindset, in-depth knowledge of Lubricants Health & Safety standards and procedures, excellent communication, interpersonal, and relationship-building skills, ability to learn new skills quickly, multi-task, organize work, and prioritize efficiently.
General understanding of working principles of refinery equipment; compressors, pumps, steam turbines, fans, blowers, and other industrial rotating equipment. Grasp of common reliability and maintenance practices; lubrication systems, vibration monitoring, equipment alignments, etc.
Robust analytical and investigative skills (troubleshooting) to develop repair scopes and make sound recommendations for complex failures and events (Cause Mapping process). Confidence to make critical decisions independently and ownership to stand behind those decisions.
Experience with assessing failure probability using Risk Assessment and Prioritization based tools (RCM, FMEA, Risk Matrix, etc.). Computer savvy, with experience in Microsoft Office Applications (i.e., Excel, Word, PowerPoint). General understanding of Refining Operations. Knowledge of typical rotating equipment components and design; understanding of engineered drawings, performance curves, and specifications.
Knowledge of Legacy Engineering Standards (Petro-Canada, Suncor, HollyFrontier). Intermediate working knowledge of SAP, including Maintenance Business Process and workflow.
Familiarity with relevant industry standards and recommended practices, including but not limited to API 610, 674, 617, 618, 611, 612, 682, etc. Static codes and standards regulating the Oil & Gas industry, including Technical Standards and Safety Act (TSSA), CSA B51, ASME Piping & Vessel Codes, API Inspection Codes, etc.
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