Casting Process Engineer

4 weeks ago


Ottawa, Ontario, Canada Intellectt Inc Full time

Position: Casting Process Engineer

Location: Bloomington, Minnesota

Employment Type: Long Term

We are open to sponsoring qualified candidates with TN VISA who are prepared to relocate.

Key Responsibilities
  • Design and refine sand casting methods to adhere to stringent aerospace industry benchmarks for quality and reliability.
  • Work in tandem with engineering teams to create and develop molds, cores, and tooling that fulfill aerospace specifications.
  • Establish and enforce comprehensive quality control protocols to guarantee that the dimensional accuracy and mechanical properties of cast components meet aerospace standards.
  • Identify and rectify casting imperfections, such as porosity and shrinkage, utilizing advanced metallurgical analysis and process enhancement strategies.
  • Lead initiatives for continuous improvement to boost casting efficiency, minimize waste, and shorten production timelines while upholding high-quality standards.
  • Keep meticulous records of casting operations, materials used, and quality assurance procedures. Generate technical documentation for internal assessments and client approvals.
  • Collaborate with various teams, including engineering, production, and quality assurance, to ensure smooth integration of casting processes into overall product development.
Essential Skills and Qualifications
  • Proficient in sand casting methodologies, including green sand, resin sand, and investment casting.
  • Thorough understanding of aerospace materials and specifications relevant to casting processes.
  • Skilled in CAD/CAM software for tooling design.
  • Adept at analyzing complex casting issues and proposing effective solutions.
  • Capable of conveying technical information to non-technical audiences.
  • Detail-oriented with strong organizational and communication abilities.
  • Familiar with industry standards and regulations, such as AS9100 and NADCAP.
  • Proficient in Microsoft Office Suite or similar applications.
  • Demonstrated ability to work collaboratively in a team environment.
  • Ability to operate with minimal supervision.
Education and Experience Requirements
  • Bachelor's degree in Metallurgical Engineering, Materials Science, or a related discipline; advanced degree preferred.
  • At least 10 years of progressive experience in aerospace sand casting.
Physical Requirements
  • Ability to stand or sit for extended periods while working on a computer.
  • Must be capable of lifting up to 25 pounds occasionally.


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