Process Manager

5 days ago

Ottawa, Canada Saint-Gobain Full time

***

Reporting to the Operations Manager, the Process Manager uses his team and World Class Manufacturing (WCM) tools to support all aspects of manufacturing facility by providing technical expertise, and provides process engineering discipline to implement and/or support various projects.

The process engineering activities of the plant includes all steps of the manufacturing from the raw materials: batch & binder, furnace, fiberizing operations, curing oven, sizing and packaging.

**ESSENTIAL DUTIES**

**EHS**
- Work with his team with highest respect of EHS charter and policies to achieve a zero accidents, zero occupational illnesses and zero environmental impact for his team, our employees, contractors and visitors.
- Promote participation and collaboration of all employees seeking ideas and implementation of risk reductions of our processes.
- Participate actively in activities improving SG standard compliance.
- Ensure process systems are in place to maintain all equipment in the plant to meet benchmark targets and environmental standards.

**Process control and Operational excellence**
- Define process specifications, support implementation and audit compliance in all areas of responsibilities.
- Manage Process team so specifications are optimized to meet customers’ expectations and profitability of the Company.
- Manage and optimizes resources (raw materials) to ensure continuous and optimal level of operations.
- Develop & implement improvement projects based upon root cause failure analysis and corrective action development.
- Responsible for performing process capability studies in order to resolve operational deficiencies and create a repeatable process that will produce a quality product that meets all customer specifications.
- Lead assigned plant initiatives involving 5S, safety auditing, down day support, energy conservation, Kaizen events, and various others not listed.
- Define with Operations Manager, axis of development for Process team using voice of customers to improve their experience and losses analysis.
- Work closely with Quality Manager to develop a continuous improvement of the Quality Culture.
- Work closely with R&D team to improve efficiencies, productivity, consumptions and costs of the process.
- Participate actively in the WCM steering committee, the foundations (housekeeping, management of change, visual management) and Quality and Process Control pillar management.
- Plan and ensures effective and sustainable implementation and usage of the WCM tools (QEWO, Tagging System, AM and PM tasks, cleaning plans, SOPs, HERCA).

**REQUIRED QUALIFICATIONS**:

- BA or BS degree, Master’s Degree in either Engineering or Business, (or relevant manufacturing experience with essentially the same responsibilities as outlined in this job description).
- 5 -7 years manufacturing experience within a lean manufacturing environment.
- Strong demonstrated understanding of manufacturing, lean concepts, processes and production environments.
- Leadership and team building skills.
- Excellent analytical skills with comfort in presenting initiatives to management and stakeholders.
- High level of interpersonal skills for building influential relationships and partnerships with all employees and internal/external customers.
- Excellent communication, organization and problem solving skills are also required.
- Knowledge of computer software: Microsoft Office, database management, ERP Systems.
- Knowledge in the various tools to reach Operational Excellence, TPM (autonomous maintenance, professional maintenance and early equipment management), quality and process control including Statistical Process Control (SPC), 5S, standardized work and other WCM / Lean principles.

**PREFERRED OR DESIRED QUALIFICATIONS**
- Must be self-driven, proven ability to drive performance.
- Must have critical analytical skills.
- Trained or experienced in World Class Manufacturing Techniques.
- Experience in a Unionized Environment is an asset.
- Previous experience in Insulation/glass industry

**OTHER DUTIES AND RESPONSIBILITIES**
- Availability to assist Operations and plant during off hours when production and plant events require.
- Provide technical support to the plant for day to day issues (when needed).
- Perform other related duties and responsibilities as needed and / or requested by management.

**Additional Requirements**:
**Leadership, People development and Engagement**
- Acts as a role model and ensures that all employees are working following the Saint-Gobain principles or conduct and actions.
- Ensure the personal development of his team, their engagement and the delivery of their objectives.
- Ensure the proper and accurate reporting necessary to control the process, follows the KPIs and develops plans to meet objectives and sustain the continuous improvement to reach excellence level.
- Provide frequent and high quality communication to operations and other departments regarding process performa

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