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Automation Controls Engineer
2 months ago
Westlake is seeking a seasoned Automation Controls Engineer to play a pivotal role in enhancing operational reliability and efficiency across our twelve plants. This engineer will lead and execute new automation projects, advancing Industry 4.0 initiatives and ensuring seamless connectivity and reliability through meticulous PLC program documentation and controls.
Key Responsibilities- Improve plant reliability by elevating PLC programming controls, establishing programming standards for suppliers, and optimizing local and remote PLC connectivity.
- Design, debug, and refine PLC ladder logic, emphasizing code that is impeccably organized, structured, comprehensively documented, easily maintainable, and reusable.
- Serve as the division-wide Controls Subject Matter Expert (SME), providing guidance to capital engineers and plant technicians in equipment construction, troubleshooting, and documentation.
- Lead automation projects, including concept work, equipment specification, controls development, factory acceptance testing, installation, and commissioning/debug.
- Act as a controls resource during design phase for priority automation or capital projects, reviewing current electrical drawings to ensure seamless equipment and safety integrations.
- Identify and implement best proactive process controls, driving efficiency across plant networks.
- Lead Industry 4.0 efforts by establishing and fortifying Operational Technology (OT) networks, paving the way for seamless integration of Internet of Things (IoT) capabilities.
- Develop and maintain crucial documentation, files, procedures, databases, drawings, and schematics to ensure the integrity of unit instrument and process control technologies.
- Optimize equipment performance through the implementation of robust control schemes, enhancing overall operational efficiency.
- Collaborate with cross-functional teams to define clear priorities and project objectives aligned with organizational goals.
- Bachelor's degree in Electrical, Electro-Mechanical, or related Engineering discipline.
- 10+ years of engineering experience in a manufacturing environment, with a minimum of 7+ years of progressive experience in controls.
- Proficiency in Ladder Logic Programming, specifically with Allen Bradley RS Logix and Siemens SIMATIC.
- Demonstrated knowledge and understanding of Industrial Communication Protocols, specifically Ethernet IP desired.
- In-depth knowledge of engineering principles, equipment design, and manufacturing processes.
- Strong problem-solving skills, with effective troubleshooting and resolution of technical challenges.
- Excellent written and verbal communication for technical documentation and effective interaction.
The noise level in the work environment is sometimes moderate when working in an office, however, some of the work may be required in the operating units which mandates usage of required PPE including safety glasses, hearing protection, etc. May also result in exposure to outside elements and may require usage of stairs and elevators. Travel up to 50%, will vary with stage of projects.
Westlake is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any characteristics protected by applicable legislation.
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