Advanced Quality Specialist

3 weeks ago

Penetanguishene, Canada Magna International Inc. Full time

**Job Number**: 50431
**Group**: Magna Mechatronics, Mirrors & Lighting
**Division**: TECHFORM - PLANT 1

**Job Type**: Permanent/Regular
**Location**: PENETANGUISHENE

**Role Summary**:
Responsible for all aspects of Advanced Product Quality Planning (APQP) and effective change management for assigned program(s) and continuous improvements of all products/processes developed and produced at Techform.

**Key Responsibilities**:
**Customer Support**
- Lead/Participate/Approve Customer Production Part Approval Process (PPAP) timing (Phased PPAP)
- Ensures all Advanced Product Quality Planning (APQP) requirements are known/tracked/adhered to using planned milestones
- Review Government Approvals required and develop Inspection Standard
- Leads Plant trials for Engineering changes, Tool Moves and New Program Launches
- Lead problem solving for applicable customer quality concerns (customer specific reports: 8D, 7 Step, 5 Phase, Is/Is Not, 6 Panel, etc.)
- Participate in Warranty reviews and analysis at customer center
- Manages applicable new model launch field support to ensure effective containment and timely closure of issues

**Advanced Internal Activities**:

- Coordinate and participate in Internal/Supplier Drawing Reviews
- Prepare and complete Control Plans, including 8 appendices for process control
- Prepare and complete component Receiving Inspection Matrix and Instructions
- Assist in Preparation and approval of Assembly Work Instructions
- Develop Product Validation (PV) Plan (schedule) including reliability and confidence (R&C) requirements in accordance with Program timing
- Develop, implement and supervise Launch Containment System (LCS) Ph 1, 2 & 3

(Process and dimensional Evaluation)- Participate in Process Failure Mode Effects Analysis (PFMEA) review and team sign off
- Participate BILL of Material (BOM) review and sign off
- Leads Engineering Deviation Request (EDR) process
- status/follow-up/resolution
- Facilitate supplier deviation requests (i.e. Supplier Request for Change Deviation SRCD’s, EDR’s) through closure with the supply base
- Initiate and participate in Campaign Prevention reviews
- Coordinate and participate in Early Supplier Involvement with Design and Purchasing
- Adhere to all Platform Execution Process (PEP)/Program Planning requirements and expectations
- Develop Customer attachment/contact point list
- Coordinate and ensure signoff / concurrence of control plan / attachment point checklist in conjunction with Mistake Proof Evaluation Procedure
- Review Geometric Dimensioning and Tolerancing (GD & T), requirements (Finished Goods / Components)
- Prepare and present Launch QE Summary Report
- Develop Mapping including Critical Characteristics Tables
- Participate in Document Linkage Review
- Review lessons learned database
- Establish Supplier PPAP timing and review/approve on time prior to Product Validation requirements (i.e. 1PP)
- Supports pre-production builds

**Testing**:

- Conduct Test Fixture Verification - Vehicle alignment, review and signoff to verify sequence, setup, etc.
- Ensure proper level test parts are built and delivered to test lab
- Periodic review of in-process testing
- Post test set-up and results signoff
- Test Incident Report (TIR) response and resolution
- Develop annual validation (RV) plan for designated programs
- Leads TIR investigation, prepares 8D report and ensure timely closure of issues (DV, PV, RV)

**Other**
- “A” level provides guidance for PQE’s “B” and “C”
- Train members of Advanced Operations team in specific quality disciplines as required
- Participates in quality systems audits with customer and external auditors as required
- Perform other duties as required

**Key Qualifications/Requirements**:

- Completion of post-secondary diploma/certificate.
- 2 to less than 5 years of work related experience.
- Completion of a post-secondary education program in mechanical/quality engineering
- ASQC certification as a quality engineer (CQE) preferred
- Tier I automotive experience preferred

**Core Competencies**:

- Holds Others Accountable
- Maintains Discipline
- Makes Decisions
- Manages Change
- Presents to Others
- Trains Others
- Analyses Data
- Attends to Details
- Communicates Effectively
- Confronts Issues
- Copes with Deadlines
- Exercises Judgment
- Follows Through
- Mathematical Aptitude
- Multi-Tasks
- Persuades and Influences Others
- Results Orientated
- Accepts Criticism

**Awareness. Unity. Empowerment.**:

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