Manufacturing/Casting Engineer- Bloomington,MN

4 weeks ago


Ottawa Ontario HB, Montréal, Canada Intellectt Inc Full time

Title: Manufacturing Engineer/Casting Engineer

Location: Bloomington, Minnesota.

Duration: Long Term

We're happy to sponsor TN VISA who are qualified and ready to relocate immediately. (Passport Mandatory).

Duties/Responsibilities
  • Develop and optimize sand casting processes to meet strict aerospace industry standards for quality, performance, and reliability.
  • Collaborate with engineering teams to design and develop casting molds, cores, and tooling that meet aerospace specifications and requirements.
  • Implement rigorous quality control measures to ensure the dimensional accuracy, surface finish, and mechanical properties of cast components meet or exceed aerospace standards.
  • Diagnose and resolve casting defects and issues, such as porosity, shrinkage, and inclusions, using advanced metallurgical analysis and process optimization techniques.
  • Drive continuous improvement initiatives to enhance casting efficiency, reduce waste, and minimize production lead times while maintaining the highest standards of quality and reliability.
  • Maintain detailed records of casting processes, materials, and quality control procedures. Prepare technical reports and documentation for internal review and customer approval.
  • Collaborate closely with cross-functional teams, including engineering, manufacturing, and quality assurance, to ensure seamless integration of casting processes into overall product development and production workflows.
Required Skills/Abilities
  • Expertise in sand casting techniques, including green sand casting, resin sand casting, and investment casting.
  • In-depth knowledge of aerospace materials, alloys, and specifications, particularly those relevant to casting processes.
  • Proficiency in CAD/CAM software for tooling design and development.
  • Ability to analyze complex casting defects and recommend effective solutions.
  • Ability to communicate technical concepts to non-technical stakeholders.
  • Detail oriented, with strong organizational and communication skills.
  • Familiarity with industry standards and regulations governing aerospace manufacturing processes, such as AS9100 and NADCAP.
  • Proficient in Microsoft Office Suite or similar software.
  • Demonstrated ability to work cross-functionally in a team environment.
  • Ability to work with minimum supervision.
Education And Experience
  • Bachelor's degree in Metallurgical Engineering, Materials Science, or related field. Advanced degree preferred.
  • Minimum of 10 years of progressive experience in aerospace sand casting.
Physical Requirements
  • Prolonged periods standing and sitting at a desk working on a computer.
  • Must be able to lift up to 25 pounds at times.
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