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Blown Film Extrusion Operator in Training
4 days ago
About Polykar
Why Join Us?
- **Positive workplace culture, with a strong emphasis on safety**
- **Expanding / new plant location in Leduc, Alberta**
- **Long Term Disability Insurance**
- **Employee assistance program**
- **Health benefits**
- **Life insurance**
- **Performance Bonus Plan**
- **Uniforms**
- **On-site parking**
- **Paid time off**
- **Vision care**
- **Personal Protective Equipment (hearing protection, gloves, safety shoe reimbursement program etc).**
- **State of the art equipment (Windmoeller & Hoelscher, Reifenhauser extrusion equipment)**
We are looking for Operators in training - Blown Film Extrusion Operators, a key role in our organization and in our growth. If you are interested in making an impact and being part of a growing organization, this position is for you. **Must be willing to relocate to Alberta.**
This role is on a rotational schedule allowing work-life balance (12-hour shifts days and/or nights).
As an _**Extrusion Operator in Training**_ you will be working towards the following roles and responsibilities to become a competent fully trained Extrusion Operator:
**Roles and responsibilities**
- Safe operation of a three-layer/and or mono-layer blown film extrusion system. Make extruder adjustments according to already established working methods to maximize productivity.
- Perform machine start-ups, shutdowns, and blend changeovers.
- Assist with preventive maintenance (lubrication, cleaning of rollers, die, machine, reporting wear parts).
- Troubleshoot common process issues such as gauge variation, gels, haze, or die lines.
- Document process parameters and maintain production logs for traceability.
- Support reel changes, winding operations, and packaging of finished rolls.
- Identify and report equipment malfunctions to maintenance promptly.
- Safely handle and transport resin boxes to the extruder hopper, following all safety guidelines.
- Weigh, measure, and feed resins according to production orders and formulations.
- Ensure proper labeling and traceability of resins during production.
- Clean and return empty resin boxes to storage, maintaining organization and preventing contamination.
- Minimize scrap and waste and follow recycling/sustainability initiatives.
- Participate in safety meetings, toolbox talks, and hazard reporting.
- Collaborate with shift leads and maintenance technicians to optimize production.
- Ensure the quality of the finished product while following all health and safety standards.
- Conduct continuous quality checks throughout production runs.
- Use AutoCount to record material usage/change and track production jobs.
- Accurately log resin consumption, machine run times, and production output in real time.
- Follow a 'clean as you go' policy keeping all areas tidy on site to ensure compliance with good manufacturing practices (GMP), Operation Clean Sweep, and BRCGS food safety standards.
- Monitoring machine performance to maintain output, quality and waste targets while minimizing downtime.
- Ability to perform multiple tasks/work autonomously, competently within a fast-paced manufacturing production environment.
- Lead a team of Extrusion Assistants to proficiently maintain all production requirements and targets.
- All other duties as required.
**Qualifications and experience**
- Minimum of High School Diploma or equivalent, proficiency in reading, writing and basic math skills.
- Up to three years experience in the blown extrusion industry or similar manufacturing environment (co-extrusion experience an asset).
- Strong mechanical aptitude and troubleshooting skills. Basic computer knowledge.
- Strong attention to detail oriented, well organized and the ability to follow processes and procedures.
- Resourceful, organized, flexible and a good communicator.
- Demonstrate leadership and team spirit qualities.
- Willing to assist others and lead by example through safe work practices.
- Have a logical and analytical thinking, with the ability to solve problems.
- Knowledge of BRCGS, GMP and ISO standards (an asset).
- Ability to work an alternating 12-hour shift schedule day shift and night shift.
- Ability to lift 50 pounds and physically fit to walk stairs regularly.
- Access to transportation or ability to travel to Leduc (limited bus service) on various shifts.
**Willing to locate to Alberta**
**Job Types**: Full-time, Permanent
Application question(s):
- Are you able and willing to work continental 12 hour shifts (evenings and days)?
- Will you be able to locate to Edmonton, Alberta for this role?
**Experience**:
- Manufacturing: 3 years (preferred)
Work Location: In person
