Processing Optimization Specialist

2 months ago

East Gwillimbury, Ontario, Canada IPEX Group of Companies Full time
Job Summary

The Processing Specialist role at IPEX Group of Companies involves analyzing and optimizing plastic injection molding processes to ensure optimal production efficiency, quality, and cost-effectiveness. This position requires a strong understanding of injection molding process parameters, machinery, and mold design.

Key Responsibilities
  • Evaluate current cycle times of injection molding machines and identify areas for improvement.
  • Develop and implement strategies to reduce cycle times without compromising product quality.
  • Diagnose and resolve issues related to mold performance, machinery, and materials that impact overall efficiency.
  • Monitor and record processing data, including cycle time, machine utilization, and downtime, to analyze trends and drive improvements.
  • Collaborate with maintenance, quality, mold shop, and production teams to implement lean manufacturing principles and continuous improvement initiatives.
  • Maintain accurate records of process changes, optimization efforts, and results to support quality assurance and compliance standards.
  • Provide training and guidance to setup and process technicians on best practices for process optimization and machine operation.
  • Work closely with the quality control team to ensure that optimized processes maintain the highest product quality standards.
  • Ensure that all optimization activities comply with company safety standards and industry regulations.
Requirements
  • Completion of postsecondary degree or diploma, preferably in a Quality, Manufacturing, or Engineering related field.
  • Proven experience working with plastic injection and/or blow molding is a must.
  • Proficiency in injection molding process parameters, machinery, and mold design.
  • Injection Molding Professional Certification is an asset.
  • Experience with process optimization tools and techniques, such as DOE (Design of Experiments) and statistical analysis.
  • Familiarity with AutoCAD software and mold flow simulation tools is an asset.
  • Strong analytical and problem-solving skills with the ability to troubleshoot and resolve complex production issues.
  • High attention to detail and commitment to maintaining the highest quality standards.
  • Effective written and verbal communication skills.
Benefits
  • Fully subsidized comprehensive benefits package with no waiting period.
  • Company matching RRSP plan.
  • Annual performance bonuses.
  • Paid Training, skills upgrade, and advancement opportunities.
  • Tools and personal protective equipment (PPE) provided.
  • Annual safety shoe allowance.
Working Conditions

The incumbent spends almost 100% of time in the plant environment, requiring varying degrees of moderate physical labor. The majority of the work involves considerable standing and walking, as well as some lifting, pulling, and pushing light objects. Personal safety is affected by exposure to heat, dust, and noise levels. Considerable sensory attention is required, and limited control of work pace and unexpected workflow may bring some stresses to this position. Exposure to hazardous materials and/or chemicals may be required.

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