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Process Optimization Specialist
2 months ago
Global Furniture Group is seeking a highly skilled and motivated Process Engineer to join our RT Plastics team.
About the Job:The Process Engineer will be responsible for the exploration and development of new and existing materials, equipment, and processes related to Injection Molding. This role will collaborate with internal and external stakeholders to develop efficient and high-quality injection molded parts.
Key Responsibilities:- Coordinate the efforts of the Process Department to provide maximum support to other departments.
- Review current parts that are below quoted rate and implement improvements.
- Participate in new program launches with engineering, quality, and production departments.
- Coordinate internal process team meetings and lead process improvements initiatives to resolve ongoing quality issues.
- Provide training to process set-up technicians on automation, process optimization, and robotics.
- Evaluate the job performance of set-up technicians, material handlers, and maintenance technicians.
- Coordinate and perform mold trials with engineering, quality, scheduling, and production.
- Implement and track all procedures involved with Process Control as per quality manual.
- Optimize all process parameters with current and new jobs.
- Dial in machine pyrometers to produce high-quality parts.
- Monitor process books, including master and process setup sheets, machine and tool preventative maintenance.
- Track mold changes and streamline changes to minimize downtime.
- Follow up on mold repairs.
- Participate in selecting new equipment to improve plant efficiency.
- Work safely, take timely action, and report unsafe acts or conditions, maintain 5S in the work area.
- Use IATF 16949 methodologies to ensure complete customer satisfaction within the authorized budget.
- Determine the root cause of failures and recommend design, tolerance, process changes, and follow-up.
- Investigate and address capabilities, non-standard processes, and equipment conditions to prevent failures.
- Support work groups in identifying and analyzing problems, weighing relevance and accuracy of information, generating and evaluating alternative solutions, resolving process issues, and expanding.
- Regularly review developed processes to ensure they meet or exceed quality and changing volume requirements.
- Utilize AM Methodology and 7 Steps of Die Maintenance for injection molds, fixtures, and associated equipment.
- Maintain accurate and up-to-date inventory of individual tools and quality approval status.
- Coordinate the manufacture of samples for testing as requested through Product Engineering.
- Plan and direct the installation, testing, operation, maintenance, and repair of injection molding equipment.
- Actively participate on the Product Development Team, providing technical input for team deliverables.
- Write and review detailed reports on development work and trials, including developing parameters and procedures.
- Develop automation programs for equipment with robotics integrated with other processes.
- Obtain quotes, enter purchase requisitions for materials, equipment, or services.
- Prepare for launch and projects based on technology and resource requirements and specifications.
- Support Manufacturing with technical expertise, IATF 16949:2016, and Stage-Gate activities.
- Electronics Engineering Technician, Chemical, or Mechanical Engineering Degree preferred.
- Minimum of five (5) years plastic manufacturing experience.
- Minimum of three (3) years Injection Molding Process experience.
- Strong plastics background, including educational trainings, an asset.
- Good problem-solving skills (8D, ATS, DOE, 3-Panel Charts, Time Study).
- Excellent communication skills (verbal & written).
- Experience in use and interpretation of SPC tools and techniques, including X bar and R charts, Pareto analysis, process flow charts, control charts, and capability concepts.
- Strong computer skills, including MS Office, robotic programming, electronics.
- Critical thinking and problem-solving tools & techniques.
- Ability to pivot, open to applying new, detailed information.
- Technical Credibility with hydraulics, pneumatics, tools, dies, jigs, gauges, hydraulics.
- Control of Non-conforming Product/Tagging.
- Understand Plant KPI's.
