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Mobile Equipment Performance Engineer
3 months ago
Job Overview:
As a key member of the engineering team, the Reliability Engineer will report directly to the Reliability Engineering Superintendent. The primary objective of this role is to enhance the dependability of mobile machinery and pinpoint potential risks that may negatively impact operational efficiency. This is accomplished through the application of reliability engineering principles within the Asset Management (AM) framework, alongside a thorough and methodical examination of physical failures, asset conditions, and component reliability metrics.
Key Responsibilities:
- Asset Management: Formulate and execute strategies aimed at optimizing the reliability of mining equipment, including hydraulic shovels, haul trucks, dozers, graders, and rock drills.
- Reliability Analysis: Assess asset criticality and conduct reliability evaluations on essential equipment to uncover failure modes, root causes, and areas for enhancement. Employ methodologies such as FMEA (Failure Mode and Effects Analysis) and RCM (Reliability-Centered Maintenance) to boost asset performance.
- Condition Monitoring: Initiate and manage condition monitoring initiatives to assess the health and performance of machinery, utilizing techniques like vibration analysis, oil analysis, thermography, and ultrasonic testing.
- Data Analysis: Examine data from equipment monitoring systems and historical maintenance records to identify trends and opportunities for optimization. Leverage data-driven insights to inform maintenance strategies and equipment upgrades.
- Maintenance Strategy Development: Create and refine preventive maintenance (PM), predictive maintenance (PdM), and condition-based maintenance (CBM) strategies to enhance equipment uptime and reduce unplanned outages.
- Defect Elimination and Root Cause Analysis: Coordinate defect elimination efforts on-site to devise engineering solutions for recurring failures that disrupt operations. This includes defining triggers, leading complex projects, and collaborating with cross-functional teams to implement effective solutions.
- Reliability Improvement Projects: Spearhead or contribute to initiatives aimed at enhancing equipment reliability, availability, and performance, working closely with maintenance, operations, and engineering teams.
- Documentation and Reporting: Ensure accurate documentation of reliability-related activities, including maintenance procedures and reliability metrics. Prepare reports to communicate key performance indicators and improvements to stakeholders.
- RAM Analysis: Assist in the procurement of new equipment from an operational readiness perspective, conducting Reliability, Availability, and Maintainability (RAM) analyses.
- Risk and Bottleneck Mitigation: Collaborate with peers and stakeholders to identify and address overarching risks and bottlenecks.
Qualifications:
- Legally authorized to work in Canada.
- Post-secondary degree in Mechanical Engineering.
- Minimum of eight years of relevant experience in mining or heavy industrial environments.
- At least four years of experience in maintenance or reliability engineering focused on mining equipment.
- Proficient in reliability analysis techniques such as FMEA, RCM, and RCA.
- Experience with condition monitoring technologies, including vibration and oil analysis.
- Skilled in data and statistical analysis.
- Familiarity with maintenance management systems (CMMS) and data analysis tools.
- Advanced proficiency in Microsoft Office Suite.
- Strong analytical, problem-solving, and communication skills.
- Knowledge of safety regulations and best practices in the mining sector.