Operator, Mill

4 weeks ago

Markham, Canada Samuel, Son & Co., Limited Full time

Here are some great benefits that we offer:

- Competitive pay
- Company paid health and dental benefits
- Paid vacation and an annual bonus
- Defined Contribution Pension Plan with company match
- Tuition reimbursement program
- Protective personal equipment is provided or cost of purchase is reimbursed
- On the job training

**RESPONSIBILITIES**:

- Must know all relevant SSOP and MWI for the department and equipment they are operating.
- **_At the start of shift: _**
- Receive and verify material at work centre by matching the strip tag with the work order and entering all data onto the log sheets.
- The tube/pipe is through checked for proper O.D., wall and length measurements. This information is accurately entered onto the S.P.C. charts.
- The tube/pipe is fully inspected for visual defects.
- The welding parameters are checked on the mill to ensure that the proper amperage, volts, gases and mill speed are used as per welding parameter sheet.
- All cleaning pads, rags, etc. are to be changed.
- Oil for the hammer and O.D. condition is present and the oilers are working properly.
- The annealing temperature is as stated on the work order and the tube is bright with no discoloration if being bright annealed.
- The weld is properly hammered or bead rolled.
- The tube is properly O.D. conditioned.
- The tensile is handed into the lab with completed identification.
- The printing on the tube/pipe is legible and accurate per the work order.
- Destructive testing i.e. bend test is done per the work order.
- Tube is checked for the proper beading and passes the required plug gauge and/or ring gauge.
- Verify the tube, in coiled form, is of the proper diameter and hydrostatic tested for leakage.
- The spare coils on the uncoiler are of the correct gauge, type, heat, etc. and it is correctly installed (sharp edge up/down).
- **_During the course of the shift: _**
- The sling is inspected for damages before hoisting a coil onto the uncoiler.
- Remove all oil spills, debris, etc. as soon as it is noticed.
- The required S.P.C. charts are done at the required intervals.
- Deburr all tubes/pipes and carefully lower into the crib.
- Do constant checks of the following:

- Visual inspection of the product.
- The welding arc is centered between the strip edges.
- Close attention is paid to the butt welding of the spare coil.
- Plug gauging and/or ring gauging of the tubes.
- Gather spare electrode, wiping pads, rags, cutters, saw blades, grinding belts, O.D. conditioner, ball bearings, etc.
- In your spare time, prepare a gas/plug line assembly.
- Check butt welder electrode in advance of doing the butt weld.
- Plan ahead for a wall thickness change or a complete changeover.
- Change wipers and rags at 4-6 hour intervals.
- Check printing on the tubes to ensure accuracy is always present.
- Pickle 2’ samples every four (4) hours to check the porosity and other defects on the black annealed pipe.
- For off line eddy testing products, request having a few pieces tests at regular intervals - every 2-3 hours.
- As a precautionary measure, do reverse bends, flattens and flares test regularly and inspect or have them inspected closely for defects, throughout your shift.
- Check voltage, amperage, gases and annealing temperature for accuracy.
- Ensure any deviation from the welding parameter is acknowledge and signed off by the welding department and/or your mill leaders.
- Check the work order constantly to ensure all instructions are being followed.
- **_Near the end of shift: _**
- All working areas and aisle ways are properly swept.
- The mill base is free from oil, used gloves, rags, wood, scrap tubing, etc.
- All data is filled on all log sheets (production and mill operating data logs).
- S.P.C. charts are completed.
- The tubes/pipes on the unload table are deburred and cribbed.
- Spare uncoiler is loaded up and spare saw blade, cutter, etc. are present at the mill.
- The work order is correctly signed off.
- Tools are cleaned and put away in their correct places.
- Communicate verbally with other operator that is taking over on the general performance of the mill and what is to be expected, and any other concerns he/she should know about.
- **Notify the Mill Leadhand when**:

- The mill has to stop for any reason. In cases of a pulled out plug, tube/pipe burnt off or jammed up etc., stop the mill immediately. Notify your Mill Leadhand.
- The operator is unable to improve on sub-standard tube/pipe and too much scrap is generated.
- A destructive bend test failure or leaker is found.
- Deviating from the welding procedure and work order.
- A mill problem that requires the immediate attention of maintenance.
- Out of strip in the staging area.
- Out of work orders at the mill.
- Out of hammers, O.D. condition oil and any other stocked item for the mill.
- There is a set-up or mill tooling problem.
- A potential hazard exists.

**AUTHORITIES**:

- Ensure proper materials are available to complete the job in an efficie

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