Manager, Process Development

OverviewManager, Process Development - Cell Assembly. The Assembly Manager in the Process Development department is responsible for overseeing and optimizing the assembly processes for battery cell manufacturing. This role focuses on developing and refining assembly techniques, scaling production, and ensuring a smooth transition of processes from development to full-scale manufacturing. The Assembly Manager will lead a team of engineers and technicians to ensure efficient production processes, collaborate closely with R&D and production teams, and drive continuous improvement initiatives to enhance overall performance. This position is in-person and located in St. Thomas, ON.Key ResponsibilitiesLead and manage a team of engineers and technicians focused on assembly process development.Set performance objectives for the team, fostering a culture of innovation, collaboration, and excellence.Oversee day-to-day operations in process development, ensuring alignment with production and quality goals.Develop and refine assembly processes to optimize performance, reduce waste, and enhance product quality.Work with R&D teams to transition new assembly methods from pilot stages to full-scale production.Evaluate and implement new technologies, tools, and equipment to improve assembly efficiency.Collaborate with R&D, quality, production, and maintenance teams to troubleshoot issues and develop robust solutions.Act as the liaison between process development and production departments, ensuring smooth process transfers and scalability.Work with suppliers and equipment vendors to implement new technologies and ensure smooth integration into production processes.Monitor and analyze quality metrics, including first pass yield, defect rates, and rework.Drive continuous improvement initiatives aimed at improving assembly quality and reducing process variability.Implement and maintain rigorous testing procedures to ensure adherence to quality and safety standards.Lead process development projects focused on assembly, including new equipment installations, process trials, and capacity scaling.Manage project timelines, resources, and budgets to ensure timely and successful completion.Report regularly to senior management on the status of development projects and key performance metrics.Ensure all assembly processes adhere to safety regulations and company standards, promoting a culture of safety within the team.Conduct regular safety audits and ensure that team members are trained on the latest safety protocols.Ensure compliance with environmental and regulatory standards in all process development activities.What You Bring To The TeamBachelor’s degree or higher in electrical, mechanical, materials, chemical or electrochemical engineering, or a related major.7+ years of experience in lithium-ion battery design, development, prototyping, or manufacturing, ideally within a global organization.Strong understanding of the assembly manufacturing process.Familiarity with data collection and analysis and statistical process control (SPC).Proficient in manufacturing feasibility, method plan validation, design principles, measurement process validation, FMEA, MES and DOE.Familiarity with analytical software and programming languages (e.g. JMP, Minitab, MATLAB, Python, etc.).Ability to follow through and make significant progress in a fast-paced, dynamic environment.Experience in the initial phase of a battery cell production plant would be considered an asset.Working experience with automotive OEMs is an asset.Six Sigma Green Belt certificate is a plus.Integrity and value-driven working style, compliant with rules and regulations.Adaptable to international teams with cross-cultural communication skills.Experience in process development, optimization, and scale-up from pilot to full production is a plus.Willingness to work in a fast-paced, dynamic environment with a focus on continuous improvement.Ability to adapt to changing requirements and new technologies.Knowledge of safety standards and environmental regulations related to chemical processes, battery manufacturing, and high-tech production environments.Strong understanding of assembly manufacturing processes and quality standards in battery production.Familiarity with statistical process control (SPC), lean manufacturing, and Six Sigma methodologies.Power PerksAttractive Remuneration: We offer a competitive and attractive remuneration that reflect your skills, experience, and contributions.Vacation Allowance: We offer our employees competitive paid time off. Plus, you don’t need to take any vacation days from December 24 to December 31.Opportunities for developmentRelocation SupportOpportunities to participate in exciting company events that give back to the community.Competitive employer paid benefits and overall compensation package with extended health care, dental, vision and mental health support.Pension and Retirement Savings: We contribute to a Registered Pension Plan and matching contribution to a retirement savings plan.Please note that we appreciate the interest of all candidates; however, only those under consideration will be contacted. We believe that the best results are created in a diverse and inclusive environment. Therefore, all qualified applications will be considered for employment regardless of age, race, religion, gender (identity), sexual orientation, national origin or disability. PowerCo Canada Inc. is committed to providing accommodations for people with disabilities including during the application process. If you require an accommodation because of a disability, we will work with you to determine what reasonable accommodation may be available to meet your needs whether it be as an applicant or an employee. Applicants need to make their needs known in advance. If you are selected for an interview and require an accommodation, you are encouraged to advise the Recruiter who will consult with you to determine an appropriate and reasonable accommodation. #J-18808-Ljbffr