Mechanical Staff Engineer

1 week ago

Richmond Hill, Canada Tesla, Inc. Full time
Staff Mechanical Design Engineer, Tesla Toronto Automation

As a Senior Mechanical Design Engineer for Tesla Toronto Automation's team, you will be responsible for the design of cutting edge, world-class machinery used across the entirety of Tesla to optimize the factory of the future by bringing conceptual designs to life. We are hardcore and the work is fast-paced and challenging – Tesla’s mission and vision must excite you.

The unique expertise of our team focuses on high-speed continuous motion manufacturing equipment. This role requires strong engineering/physics fundamentals and the tenacity to apply that to hands-on problem solving to enable new processes.

You will work with cross-functional teams – Design, Process, Manufacturing, Quality, Production, Controls, etc. – throughout the entire product’s lifecycle. A team player mentality along with strong written, verbal, presentation and organizational skills is highly valued, as you are the design representative on the ground collaborating with our factory-based colleagues. Tesla moves quickly, so being self-motivated, disciplined and a quick learner is key to being successful in this role.

What You’ll Do

  • Contribute to engineering efforts for the conceptualization and the design of the next generation manufacturing equipment.
  • Contribute to equipment development to realize new/innovative/improved manufacturing processes from proof of concept through to full scale production.
  • Contribute and drive improvement of equipment effectiveness, manufacturing tolerance, stability, automation, and intelligence.
  • Prepare 3D CAD models, detailed drawings with GD&T for manufacturing and assembly, mechanical BOMs, safety and maintenance documentation.
  • Prepare 3D animation or motion study for complex designs.
  • Prepare FEA analysis on intricate designs – strong understanding of force/stress analysis.
  • Create detailed Manufacturing Instructions to document new processes.
  • Provide mechanical engineering support to fabrication, assembly, project management and production team to troubleshoot and resolve design issues and implement enhancements to optimize machine performance.

What You’ll Bring

  • 5+ years of experience as a hands-on mechanical/manufacturing/design engineer/designer working on mechanical and/or electromechanical systems.
  • Prior experience in high volume manufacturing or a relevant engineering field is valued.
  • Proficiency in designing mechanical equipment, fixtures, layouts, and tooling in 2D and 3D CAD (SolidWorks & AutoCAD preferred).
  • Proficiency in creating detailed drawings from solid models for various fabrication and assembly techniques (CNC/manual machining, welding, sheet metal forming, 3D printing, press fit, fasteners).
  • Exposure and knowledge of a wide variety of test and automation systems & tools, production machinery, industrial sensors, data acquisition and I/O devices (e.g., pogo-pins, pressure transducers, temperature controllers, current and power meters, PLCs, robots, vision, material handling, conveyance, etc.).
  • Analytical and statistical analysis skills to solve design problems.
  • Knowledge of GD&T, basic computational design and FEA is an asset.
  • Experience in DOE, conducting experiments, prototype building and hands on experience.
  • Experience of new equipment installations and new product startups.
  • Experience writing production documentation: SOPs, checklists, flow diagrams.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

Privacy is a top priority for Tesla. We build it into our products and view it as an essential part of our business. To understand more about the data we collect and process as part of your application, please view our Tesla Talent Privacy Notice.

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