Extrusion Line Process Lead

2 weeks ago

Calgary, Alberta, Canada Protein Powered Farms Inc Full time $60,000 - $90,000 per year

Job Overview

We are seeking a skilled and hands-on Extrusion Line Process Lead to oversee the daily operations of our extrusion line. This role is responsible for ensuring consistent product quality, optimizing process efficiency, and leading a team of operators in a fast-paced manufacturing environment. The ideal candidate has strong technical knowledge of extrusion systems, troubleshooting skills, and a passion for continuous improvement.

Key Responsibilities:

  • Lead the setup, operation, and shutdown of extrusion equipment, ensuring adherence to production schedules and quality standards.
  • Monitor process parameters and make real-time adjustments to optimize throughput, minimize waste, and maintain product consistency.
  • Train and mentor extrusion operators on best practices, safety protocols, and equipment handling.
  • Collaborate with maintenance, quality assurance, and engineering teams to resolve process issues and implement improvements.
  • Maintain accurate production records, including downtime tracking, material usage, and quality checks.
  • Support the implementation of automation, sensor integration, and data collection systems to enhance line performance.
  • Conduct root cause analysis for process deviations and lead corrective action initiatives.
  • Ensure compliance with food safety, health & safety, and environmental regulations.

Qualifications:

  • Diploma or degree in Mechanical Engineering, Food Process Technology, Industrial Engineering, or related field.
  • 3+ years of experience operating or leading extrusion processes, preferably in food or plastics manufacturing.
  • Strong understanding of extrusion mechanics, temperature control, feed systems, and set up configurations.
  • Experience with twin-screw or single-screw extruders, or similar systems.
  • Familiarity with PLCs, HMI interfaces, and process automation tools.
  • Excellent leadership, communication, and organizational skills.
  • Ability to work flexible shifts and respond to operational needs. Shift coverage is 24/7

Preferred Skills:

  • Experience with AI or data-driven process optimization tools.
  • Knowledge of Lean Manufacturing or Six Sigma methodologies.
  • Background in high-viscosity slurry handling or coating systems is a plus.

Job Type: Full-time

Pay: $60,000.00-$90,000.00 per year

Benefits:

  • Casual dress
  • Dental care
  • Extended health care
  • Life insurance
  • On-site parking
  • Paid time off
  • Vision care

Ability to commute/relocate:

  • Calgary, AB: reliably commute or plan to relocate before starting work (preferred)

Education:

  • Bachelor's Degree (required)

Experience:

  • Food Production : 2 years (preferred)

Work Location: In person

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