Manufacturing Process Specialist

4 weeks ago

Mississauga, Ontario, Canada Johnson Electric Full time

The Manufacturing Process Specialist is responsible for improving manufacturing processes, equipment, and tooling alternatives to optimize the utilization of personnel, material, machines, and facilities necessary for assembly lines. In conjunction with Quality, Engineering, and Operations work groups, take a leadership role in the development and implementation of new work processes. Key responsibilities include line costs, continuous improvement, and problem root cause resolution of current assembly cells from the perspective of process capability, process control, cost control, perishable tooling performance, and process productivity/rate.

Key Results:

  • World Class Standards achieved for: Product quality (CPK > 1.67), Error proofing to minimize customer PPM (< 10 PPM), Operational efficiency and continuous improvement of cycle time, Scrap at < 500PPM, Assembly Line FTT
  • Systems certified and operating within to ISO/IATF 16949 compliant procedures
  • Project cost as per budget (CAR)
  • On time delivery of customer requirements for APQP, PPAP, and Production Start-Up

Your Responsibilities:

  • Directs the development and/or improvements of assembly and associated processes
  • Work in compliance with Johnson Electric FPS Safety, Environmental, Quality, and Production Systems
  • Work closely with production and technical support resources and suppliers to ensure timely completion of projects
  • Meet plant goals and standards in safety, quality, delivery, and cost
  • In conjunction with quality engineering, assist with the implementation of automotive operating systems including APQP, PPAP, and QOS as per ISO/IATF 16949 standards as they relate to process development, including: Set up instructions, Parameter sheets, Set-up check lists, Machine logs, Perishable tooling control systems, Capability analysis, Fixture predictive and preventive check lists, and audit sheets
  • Demonstrates initiative by reaching beyond work assigned to improve output and/or help others
  • Completion of run at rate process performance testing in conjunction with manufacturing operations
  • Completion of daily assembly line reports to document root cause resolution and ongoing continuous improvement
  • Identify complex technical issues to determine root cause and implement corrective actions
  • Develop knowledge and skills to be recognized for expertise and functional leadership of assembly lines
  • Monitor and understand new technologies to improve quality and efficiency
  • Must be willing to work any assigned shift, work daily, weekend, and overtime as required
  • Perform other related duties as assigned

Our Requirements:

  • A degree in Mechanical Technology/Engineering or appropriate combination of education & relevant work experience
  • Experience in hands-on automated assembly operations
  • Excellent PC-based computer skills
  • Knowledge of CNC, PLC programming, robots (FANUC and ABB) preferred
  • Working experience with automotive assembly operations, preferably with powertrain applications and including high precision components, inline gauging, leak testing, vision systems, and auxiliary processes
  • Demonstrate excellent level of analytical ability, communication, and interpersonal skills required to build relationships with team members and customers to solve problems and resolve issues
  • Ability to multitask by handling diverse assignments concurrently
  • Process improvement tools such as Lean/Six Sigma
  • Understanding of automotive systems and quality requirements based on ISO/IATF 16949 operating systems
  • Ability to interact and lead effectively at all levels of the organization

What We Offer:

Johnson Electric offers talented people like you the opportunity to grow professionally and personally, surrounded by some of the most dedicated, innovative, and entrepreneurial colleagues you will find anywhere. Of course, we offer competitive pay and benefits, and far more than that, we offer you a culture driven by our values and designed to ensure that our most important asset—our people—can flourish.

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