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Senior Technician
2 months ago
Job Summary:
The Senior Technician - II Night Shift is responsible for maintaining component supply to packaging lines, washing and assisting with filler assembly. This role operates filling lines and packaging equipment in a safe manner and maintains compliance with cGMP and SOP requirements.
Key Responsibilities:
- Operate filling lines and equipment to ensure efficient production.
- Supply filling lines with components and bulk for packaging, minimizing waste and downtime.
- Perform drum and lot changes effectively and on-time, with minimal bulk waste.
- Set-up, monitor, and adjust fill weights throughout the operation to ensure minimal overfill.
- Assemble and disassemble equipment such as fillers, manifolds, tube holders, and supply pumps.
- Perform filler changeovers, set-ups, and troubleshooting to resolve issues efficiently.
- Prepare detergent and sanitizing agents with the correct dilution factor.
- Sanitize filling rooms as per standard operating procedure.
- Perform housekeeping tasks such as washing floors, walls, etc.
- Complete G.M.P. documents right first time, for example, cleaning & sanitization records, packaging work orders, non-stationary equipment logs, etc.
- Wash and sanitize wetted change parts for fillers and supply pumps.
- Troubleshoot machine problems effectively based on observed abnormalities.
- Change embossing/coding block characters (expiration date and batch number) for metal and laminate tubes as specified on the packaging work order (PWO).
- Set-up/change-over of product contact parts (hopper, graco pump, directional valve, auger, dosing pump, nozzle, etc.).
- Sign off required line start-up documentation in the primary and secondary areas prior to production run.
- Assist with training of new hires.
- Assist Line Mechanics, as required.
- Work with safety in mind with respect to all assigned tasks.
- Other duties as assigned.
Advanced Responsibilities:
- Set-up/change-over filling (primary) equipment as required.
- Replace o-rings for directional valve, dosing pump, nozzle assembly, etc.
- Perform more detailed trouble shooting as it pertains to container closure, folding station, and tube holders, etc.
Requirements:
- Demonstrated mechanical aptitude combined with experience with mechanical set-ups on packing and filling lines in a pharmaceutical, food, or similar GMP manufacturing environment.
- Excellent math skills.
- Excellent command of the English language combined with strong written and oral communication skills.
- Excellent interpersonal skills with ability to work effectively in a team-based environment.
- Ability to use a computer including Microsoft and Manufacturing Execution software.
- Fork lift certification an asset.
Education and Experience:
- Minimum Grade 12 education or equivalent.
- Minimum two years of experience in a pharmaceutical or related industry.
Problem Solving:
- Able to resolve minor difficulties such as starting and stopping fillers, clearing "jam-ups".
- Typically when a problem arises the line leader, line mechanic, and/or supervisor will be able to assist.
Working Conditions:
- Ability to stand for long periods of time.
- Ability to safely lift up to 60 lbs.
- Operate lifting devices such as drum lifters, pallet trucks, and pallet wrappers.
- Overtime will be required. This may be additional time during the workweek and/or on weekends.