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Manufacturing Process Lead

2 weeks ago

London, Ontario, Canada Great Gulf Full time

Job Overview:

Great Gulf Group of Companies is seeking a seasoned professional to oversee the design, implementation, and optimization of production processes for panelized and modular homes. As a key member of the manufacturing team, you will play a critical role in ensuring seamless integration of innovation into production processes.

Key Responsibilities:

  • Lead and manage projects focused on improving and scaling automated and robotic manufacturing systems for modular and panelized homes.
  • Develop and maintain detailed project plans, timelines, budgets, and resource allocation to ensure successful project execution.
  • Monitor project progress, identify risks and issues, and implement corrective actions when necessary to meet milestones and deadlines.
  • Collaborate with stakeholders across engineering, production, procurement, construction, and design teams to align project goals.

Automation and Robotics Integration:

  • Oversee the implementation of automation, robotics, and Industry 4.0 technologies in the factory to streamline production processes.
  • Lead the integration of robotic systems into the production line to enhance efficiency, reduce manual labor, and improve product quality.
  • Evaluate, select, and procure robotic systems and automation equipment, and work with engineering teams to ensure seamless integration.
  • Stay ahead of industry trends to identify new automation opportunities and continuously optimize production capabilities.

Product Development & Design for Manufacturability:

  • Work with the product development team to ensure that new modular home designs are optimized for automated production and scalability.
  • Act as a liaison between design engineers and manufacturing teams to ensure that product designs can be efficiently produced using available robotic and automated systems.
  • Lead the development and refinement of prototypes, providing feedback on manufacturability, cost-effectiveness, and production feasibility.
  • Ensure product designs align with company goals for sustainability, energy efficiency, and innovation in modular construction.

Production Efficiency and Quality Control:

  • Analyze production processes to identify areas for improvement in efficiency, cost reduction, and quality enhancement.
  • Develop and implement strategies to reduce waste, improve product consistency, and optimize factory throughput.
  • Work with quality assurance teams to establish and enforce stringent quality control standards, ensuring that both design and production processes meet customer expectations and regulatory compliance.
  • Implement continuous improvement initiatives using Lean Manufacturing, Six Sigma, or other process optimization methodologies.

Required Skills and Qualifications:

  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Product Design, or a related field (Master's degree preferred).
  • 8+ years of experience in manufacturing project management with a focus on automation, robotics, and product development, ideally in modular construction or prefabricated housing.
  • Proven track record in managing large-scale product development and manufacturing projects from concept through production.
  • Strong knowledge of modular home design, construction processes, and how to optimize designs for automated manufacturing.
  • Experience with Lean Manufacturing, Six Sigma, or other process improvement methodologies.
  • Extensive experience in automation and robotics technologies used in manufacturing, such as robotic arms, CNC machines, and automated assembly lines.
  • Proficiency in product development processes, including prototyping, design for manufacturability, and scaling production.
  • Strong project management skills, including the ability to develop and manage detailed project plans, budgets, and timelines.
  • Proficiency in CAD, CAM, ERP, and other relevant manufacturing software tools.

We are an equal opportunity employer committed to diversity and inclusion. We encourage applications from qualified women, men, visible minorities, aboriginal peoples, and persons with disabilities.