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Aerospace Repair Solutions Engineer
3 months ago
Aerospace Repair Solutions Engineer
The Aerospace Repair Solutions Engineer is responsible for the design and execution of repair strategies for both aviation and industrial gas turbine engines. We are looking for candidates with a background in repair engineering, particularly those experienced with geared turbofan engines and industrial turbine systems. The ideal candidate will possess the technical knowledge, project oversight capabilities, and innovative mindset required to provide safe, efficient, and economical repair solutions.
Key Responsibilities:
- Identify and comprehend critical safety components and processes related to flight and product integrity.
- Promptly report any safety issues concerning flight or product standards.
- Engage in proactive risk assessments for safety-critical components and processes.
- Understand and adhere to the Just Culture policy.
- Participate in all stages of the repair product and process development.
Repair Development and Execution:
- Assess and manage the necessary actions and resources for developing or implementing repairs based on engineering specifications or OEM maintenance manuals.
- Offer analytical support, evaluations, and calculations for planning repair development, including cost-benefit analyses and performance evaluations for end-users.
- Contribute to the planning and execution of repair trials to gather data for new or existing repairs, documenting and analyzing the outcomes.
- Identify requirements for repair tools and fixtures, submitting design requests as needed.
- Assist in creating matrix routings to streamline the flow of components throughout the repair process.
- Document operational procedures and work instructions.
- Provide training related to processes for support personnel.
- Develop First Article Inspection plans in accordance with AS9102 standards.
- Collaborate with the Production Engineering team to coordinate Engineering and Operations activities during the introduction of new repairs and processes.
- Research and propose cost-benefit analyses for new equipment acquisitions.
- Offer technical training and mentorship in repair development and metallurgical analysis.
Process Control and Enhancement
- Analyze, develop, and recommend methods to fulfill production demands, enhance quality, and minimize turnaround times for products and processes, supported by cost analyses.
- Establish, analyze, and act on performance metrics related to processes.
- Investigate and initiate corrective actions for equipment and process deficiencies to reduce variability and enhance reliability.
- Guide continuous improvement efforts for component repair methods and capabilities.
- Compile and analyze repair data; identify root causes and implement corrective measures; develop performance metrics for all repair processes.
- Support Production Engineering in refining existing repair schemes to minimize rejects.
Additional Responsibilities
- Coordinate and engage with external resources, including contractors and equipment suppliers, for process support and improvement.
- Provide technical expertise to the Design Approval Organization (DAO) to facilitate airworthiness engineering decisions.
- Stay updated with the latest technologies and processes in the field.
- Review and contribute to the development and revisions of OEM Inspection/Repair Manuals.
- Undertake special projects as assigned.
Technical Qualifications
- Strong project management capabilities.
- Comprehensive knowledge of aerospace materials and processes.
- Excellent planning, organizational, analytical, leadership, interpersonal, decision-making, and communication skills.
- Registration may be required in jurisdictions governed by regulatory bodies or local legal requirements.
- A university degree in materials science, metallurgy, mechanical, aeronautical, or chemical engineering, or a related field.
- Preferred experience in an aerospace or manufacturing engineering environment.
- Proficient in using PCs within the company's operating system environment.
Background Information
The typical minimum educational requirement for this position is a university degree in a specialized field, along with relevant work experience. A solid understanding of theoretical principles and concepts in the subject area is essential, along with an appreciation of how these relate to job responsibilities. This specialized training is often recognized by a degree or professional designation.
A minimum of three to six years of related work experience is necessary for effective job performance.
