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Senior Manager, Robotics and Automation Expert

2 months ago


Aurora, Ontario, Canada Magna International Inc. Full time
Job Summary

We are seeking a highly skilled Senior Manager to lead our Robotics and Process Automation team at Magna International Inc. As a key member of our innovation team, you will be responsible for evaluating the latest technological developments in the field of robotics and automation, with the intent of identifying and implementing high-potential automation projects across our divisions.

Key Responsibilities
  • Develop innovative automation solutions and technology developments from the initial concept phase through the complete development process.
  • Design and conduct research programs, including proof of concepts for automation process validation.
  • Develop and test production test cases for automation projects, including running optimization simulations, collecting data, process reviews, and evaluating new technologies.
  • Execute technology benchmarking studies in the field of automation.
  • Assist in business case development and analysis for new process developments, analyzing current and potential product/market segments.
  • Lead the team to engineer and design robust and reliable automation solutions, maintaining development library and history of proposals, CAD models, and supporting project information.
  • Complete testing and validation processes to ensure achievement of project requirements and specifications.
  • Prepare and work to schedules with interim and end target estimates for all projects within line of responsibility.
  • Responsible for organizing and retaining all relevant project documentation, including testing and validation data.
  • Maintain professional and technical knowledge by reviewing professional publications and establishing personal networks, sharing new information with team members.
  • Responsible for working in compliance with the provisions of the Health and Safety Act and the regulations.
  • Responsible for attending all mandatory health and safety training and meetings.
Key Qualifications/Requirements
  • Master of Science or Master's in Mechanical Engineering.
  • A thorough understanding and knowledge of health and safety regulatory requirements regarding automation.
  • In-depth knowledge of robotic process technology in terms of hardware and software.
  • Knowledge of ANSI, SAE, QS-9000, and other industry/customer-related standards.
  • Knowledge of GD&T, Design for Manufacturing, Failure Mode Effect Analysis (DFMEA/PFMEA), Dimensional Stack Analysis.
  • Knowledge of Manufacturing Process & Assembly methods.
  • Familiarity with measurement processes, including CMM, optical systems, and other methodologies.
  • Knowledge of various materials used in automotive products, heat treatment, and surface finishing.
  • Understanding of process and cost models with respect to components and system manufacturing.
  • Knowledge of techniques and processes used to produce prototype components.
Additional Information
  • Minimum of five years of experience in automation process design and development.
  • Proven experience managing technical teams.
  • Experience with implementation of vision systems, including advanced 3D vision systems.
  • Project management experience preferred in the field of innovation and R&D.
  • Ability to program robots in a variety of application environments.
  • Ability to lead and manage workflow across all project phases (plan, analyze, design, build, test, and install).
  • Proficient with 3D CAD solid modeling (CATIA, UG, or SolidWorks).
  • Ability to run FEA models, assembly simulations, and develop new process concepts.
  • Professional technical report writing.
  • Strong English language skills, both spoken and written. Other languages, especially German, would be a benefit.
  • Ability to integrate sensors and automation within robotic environments.
  • Ability to define and simulate robotic process environments.
  • Proficiency in CAE, particularly FEA and Simulation.
  • Ability to design 3D CAD models and produce detailed manufacturing engineering drawings.
  • Competent at completing tolerance stacks for complex components and assembly systems.
  • Blueprint reading, advanced measuring techniques, computer literate.
  • Awareness of concurrent and simultaneous engineering techniques with the ability to work as part of a project team to achieve results often with short or compressed timing.
Work Environment

We promote a safe environment by:

  • Complying with OHSA and its regulations, always dressing appropriately and with the right equipment, and reporting all safety hazards, misdemeanors, and contraventions to supervisors in a timely manner.
  • Always wearing protective gear and devices, using equipment safely and responsibly, and behaving with appropriate conduct.

Some foreign travel to be expected. Overtime periodically required.