Advanced Quality Specialist

5 months ago

Penetanguishene, Canada Magna International Inc. Full time

**Group Description**

The Mechatronics, Mirrors and Lighting group specializes in automotive technologies that are driving the future of mobility. Combining a deep systems knowledge to develop unique vehicle access experiences, intelligent visions systems and advanced automotive lighting technologies, MML's expertise light the path to innovation, safety and styling.

**Role Summary**:
Responsible for all aspects of Advanced Product Quality Planning (APQP) and effective change management for assigned program(s) and continuous improvements of all products/processes developed and produced at Techform.

**Key Responsibilities**:

- Customer Support
- Lead/Participate/Approve Customer Production Part Approval Process (PPAP) supporting program timing- Ensures all Advanced Product Quality Planning (APQP) requirements are known/tracked/adhered to using planned milestones
- Review Government Approvals required and develop Inspection Standard (where required)
- Leads Plant trials for Engineering changes, Tool Moves and New Program Launches
- Lead problem solving for applicable Launch quality concerns (pre-SOP ie. customer specific reports: 8D, 7 Step, 5 Phase, Is/Is Not, 6 Panel, etc.)
- Participate in Warranty reviews (where applicable)
- Manages applicable new model launch (pre-SOP) field support to ensure effective containment and timely closure of issues
- Advanced Internal Activities- Coordinate and participate in Internal/Supplier Drawing Reviews
- Prepare and complete Control Plans following MQS 7 control plan management
- Prepare and complete component Receiving Inspection Matrix and Instructions
- Develop Product Validation (PV) Plan (schedule) including reliability and confidence (R&C) requirements in accordance with Program timing
- Develop, implement safe launch plans for new program launches
- Participate in Process Failure Mode Effects Analysis (PFMEA) review and team sign off
- Participate and verify BOM is correct and accurate during program launch
- Facilitate supplier deviation requests (i.e. Supplier Request for Change Deviation SRCD’s) through closure with the supply base
- Coordinate and participate in Early Supplier Involvement with Design and Purchasing
- Adhere to all Platform Execution Process (PEP)/Program Planning requirements and expectations
- Develop Customer attachment/contact point list
- Coordinate and ensure signoff / concurrence of control plan / customer attachment point checklist
- Review Geometric Dimensioning and Tolerancing (GD & T), requirements (Finished Goods / Components)
- Prepare and present Launch Readiness panels (LRR)
- Participate in mapping including Critical Characteristics review and ensure compliance
- Participate in Document Linkage Review
- Review lessons learned database and add as necessary
- Establish Supplier PPAP timing and review/approve on time prior to Product Validation requirements (PV testing)
- Supports pre-production builds
- Testing- Conduct PV test fixture verification and set up review
- Ensure proper level test parts are built and delivered to test lab (including safe launch)
- Periodic review of in-process testing
- Post test set-up and results signoff
- Test Incident Report (TIR) response and resolution for PV
- Carry out annual validation testing as required by customer
- Leads TIR investigation, prepares 8D report and ensure timely closure of issues (PV)
- Other- Participates in quality systems audits with customer and external auditors as required
- Perform other duties as required

**Health and Safety Responsibilities**:

- Ensure all safety and non-safety rules and regulations are followed.
- Ensure adherence to established quality and housekeeping standards.
- Review and adhere to division health and safety, environmental, and quality standards, operating procedures, and policies.
- Respond immediately to items brought to his/her attention with respect to hazards, defects or non-compliance issues.
- Understand and uphold the policies that prohibit workplace violence and harassment.
- In addition to the above, the duties include those specified under the Occupational Health & Safety Act.

**Performance Measures**:

- Meet all critical deliverables as outlines in the APQP and PEP process to support program/project timing
- PV Testing to plan
- Execute all programs/projects within the established budget
- PPAP on time to program commitment date (s)
- ECR/Quote completion
- TIR response
- 48 hours
- Zero supplier responsible launch concerns (New Model Launch)
- Ensure timely communication to all departments involved
- Adherence to all Techform policies and guidelines

**Qualifications and Skills**:

- Completion of community college diploma/certificate.
- 3 to less than 5 years of work related experience.
- Completion of a post-secondary education program in mechanical/quality engineering
- ASQC certification as a quality engineer (CQE) preferred
- Tier I automotive experience preferred

**Core Competencies**:

- Multi-Tasks
- Persuades a

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