Quality Control Inspector

1 month ago

Calgary, Canada Exchanger Industries Ltd. Full time

Exchanger Industries Limited, is Canada’s leading custom Heat Transfer solutions provider. Known as an Alberta-based, globally recognized leader in the provision of innovative, quality, custom heat transfer equipment, services and solutions that allow our customers to exceed their objectives for both project life cycle and product life cycle profitability. Our roots are grounded in the oil fields of Alberta but our customer base, our track record of projects and our supplier network spans the globe.

**Job Purpose**:
Reporting directly to the Team Lead, Quality Control, the Quality Control Inspector will engage in ensuring the conformance of material to the drawings, ITP and procedures used to produce items manufactured or sold by the company.

**Specific Responsibilities**:

- Learn and understand Exchanger Industries’ Limited (EIL) Quality Management System (QMS)to ensure all processes and procedures are followed with regards to Quality Inspection
- Perform and interpret/evaluate tests and test results in accordance with applicable codes, standards, specifications, or procedures
- Identify and understand all code/ customer requirements per job on all Work-In Progress (WIP) and completed fabricated units for accuracy and compliance
- Complete all documentation required for the construction of vessels and units including Material Test Reports (MTRs), Non-Destructive Examination (NDE) Reports, Hydro / Pneumatic testing reports, Post Weld Heat Treatment (PWHT) Records and Manufacturer’s Data Reports (MDR). And Manufacturing Record Book (MRB)
- Work with and assist additional QC Inspectors to ensure all documentation is accurate prior to forwarding to Document Control (DC)
- Witness and perform Visual inspections (VT) for Hydrostatic testing for compliance to drawings and applicable fabrication codes and/or customer specifications
- Maintain detailed written or digital records concerning welding procedures, materials specifications, quality, and instruction to contractors, daily reports and inspection tests made.
- Measure units on the production floor, record heat numbers and weld stamps
- Monitor welder and / or welder operator performance with respect to proper use of approved welding procedures, consistency in use of preferred fabrication methods and overall quality of workmanship
- Inspect and ensure all materials used in the fabrication of pressure vessels, pressure piping and fabricated structural assemblies are properly identified, marked and are consistent with the bill of materials listed on the drawing
- Recommend when analytical non-destructive examination (NDE) methods such as Magnetic Particle or Liquid penetrant or ultrasound inspection methods are required to supplement visual inspection and or schedule third party vendors, as necessary

**MTR Review / Material Control**
- Check that material meets the physical and chemical requirements of the applicable edition of ASME Code, Section II (same edition as indicated on the construction drawing) and material meets client specifications.
- Respond to inquiries into material heat numbers.
- Responsible to ensure material is identified and correct at all stages of fabrication.
- Non-conforming material is identified and immediately removed from use.
- Heat numbers of vessel components are recorded onto the QC copy of the vessel drawing.
- Inspect and ensure all materials used in the fabrication of pressure vessels and pressure piping are properly identified, marked and are consistent with the bill of materials listed on the drawing.

**Inspection and Testing Program**
- Verify various procedures related to projects are carried out to code and client specifications.
- Verify records of material used are available in job file.
- Work with and assist additional QC Inspectors to ensure all documentation is accurate prior to forwarding to Document Control.
- Witness and perform visual inspections for Hydrostatic testing for compliance to drawings and applicable fabrication codes or customer specifications.
- Maintain detailed written records concerning welding procedures, materials, quality, and instruction to contractors, daily reports and inspection tests made.
- Measure units on the floor, record heat numbers and weld stamps
- Monitor welder / welder operator performance with respect to proper use of approved welding procedures, consistency in use of preferred fabrication methods and overall quality of workmanship
- Coordinate with ABSA and 3rd parties for inspections
- Recommend when analytical non-destructive examination (NDE) methods such as magnetic particle or liquid penetrant or ultrasound inspection methods are required to supplement visual inspection and perform, as necessary.
- Assist in the development and maintenance of current welding and welding inspection standards and ensure staff/contractors adhere to current safety requirements regarding welding practices.

**Reporting Relationships / Accountabilities**:

- Reports directly in the

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