Asphalt Process Engineer III

2 months ago

Vernon, Canada GAF Materials Corp. Full time
Asphalt Process Engineer III

Introduction

At GAF, we cover more than just buildings. We cover each other. Under this roof, you will have the tools and resources you need to grow and develop in your career. You will experience our incredible culture and will be empowered to support your teammates, your customers, and especially your community. Under this roof, we define the future while leading the present through our deep well of experience and our responsibility to the future to drive improvements and innovation in our products. We are GAF. And under this roof, we protect what matters most.

Summary

The Asphalt Process Engineer is responsible for ensuring the safety, quality, and reliability of the asphalt yard processes to meet asphalt supply demands. He/she will develop, implement and execute process improvement projects with the goal of increasing efficiency, reliability and profitability while reducing process variation. When applicable, the Asphalt Process Engineer will execute approved capital improvements by coordinating with the Asphalt Operations Manager, Plant Engineering Manager and department managers on timelines, budget and resources needed. The Asphalt Process Engineer will use a hierarchy of values (Safety, Quality, Service and Cost) in prioritizing his/her activities, while supporting plant goals and improvement plans.

Essential Duties

Specific responsibilities include, but are not limited to:

  • Provide a safe workplace through adherence to company safety policies, housekeeping and defined standards of training.
  • Develop, implement and execute process improvement projects and plant capital projects.
  • Support strategic projects and plant initiatives.
  • Implement company and industry best practices.
  • Communicate effectively with the management team regarding resources needed to ensure the timely and accurate execution of process improvement projects.
  • Work with the Asphalt Operations Manager and Plant Engineering Manager to prepare and submit requests for capital expenditures.
  • Identify critical equipment and ensure effective PM strategy and schedule.
  • Collaborate with Maintenance, Capital Delivery Engineers, and Reliability Engineers to improve equipment and process designs.
  • Support all plant product qualifications, process capability studies, raw materials trials/qualifications and product development/improvement projects.
  • Support all R&D and Plant trial requests (PTR’s).
  • Identify production or process problems and prepare/implement solutions as needed.
  • Perform PPA/FMEA on all major process and raw material changes including documentation for the changes on updated P&IDs.
  • Manage the application and interpretation of SPC charting and teach all machine operators the benefits of the tool.
  • Conduct compliance audits of raw material asphalt testing, process specifications, plant change notices (PCN’s) and other in-plant processes.
  • Coordinate required inspections of critical equipment.
  • Participate in plant technical support activities as required.
  • Lead the integration of Braincube into the asphalt yard operation to optimize processes.
  • Perform other duties as assigned.

Physical Demands

  • Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • Frequent sitting, walking and standing; occasional climbing, stooping, kneeling, crouching, crawling and balancing.
  • Oral and auditory capacity enabling interpersonal communication.
  • Required to sit, stand, walk and use hands to grasp, handle or feel objects, tools and product samples.
  • Specific vision abilities required by this job include close vision, peripheral vision, depth perception and the ability to adjust focus.
  • Must have the ability to differentiate colors precisely.
  • Required to reach with hands and arms and stoop, kneel or crouch.
  • Ability to perform detailed testing processes in various conditions.
  • Frequent use of eye, hand and finger coordination.
  • Ability to read and concentrate via computer data entry.
  • Ability to lift and/or move up to 25 pounds and occasionally up to 50 pounds.

Requirements

  • A BS degree in Engineering, ChE or ME preferred.
  • A minimum of five years process engineering experience in a manufacturing environment.
  • Experience in refining or chemical manufacturing is preferred.
  • Demonstrated knowledge of engineering fundamentals.
  • Some supervisory experience preferred.

Additional Skills

  • Ability to quickly identify safety hazards and make clear recommendations to resolve.
  • Ability to perform advanced troubleshooting and solve complicated production challenges.
  • Advanced communication skills and the ability to work well with employees at all levels.
  • Advanced computer skills, including G Suite, WinSPC, AutoCAD, Braincube.
  • Strong data analysis skills.
  • Strong problem-solving skills and techniques.
  • Strong planning, prioritization, organizational and reporting skills.
  • Independent problem-solving skills.
  • Positive attitude, ability to adapt and contribute to a team environment.

Benefits

  • Health insurance options including medical, dental, and vision for you and your family.
  • 401K plan with employer match contribution.
  • Work-life balance programs and perks such as wellness program, financial coaching, and tuition reimbursement.
  • Employee Resource Groups promoting diversity and inclusion.

GAF is an equal opportunity workplace and complies with federal, state, and local disability laws. We are committed to equal employment opportunity regardless of various factors. Must be eligible to work in the U.S. without need for employer sponsored visa.

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