Mechanical Design Engineer

3 months ago

Eastern Ontario, Canada Sanmina Corporation Full time

JOB PURPOSE

We are looking for an experienced Mechanical Design Engineer with relevant FEA experience to support the development of advanced transceiver modules and sub-systems to meet our customers’ needs. The position involves both leading and supporting projects across various development phases, from concept definition to implementation into volume manufacturing. Knowledge of optical/micro-electronic modules/components will be a strong asset.

NATURE OF DUTIES/RESPONSIBILITIES

  • Work within a multidisciplinary development team to provide mechanical design solutions and analysis solutions to meet design specifications. Design projects include, but are not limited to:
    • Telecommunications transceivers and subsystems (TOSAs, ROSAs, etc).
    • Microelectronic packages & multi chip modules (MCM)
    • High speed RF applications.
    • Fixturing design (or design oversight) to support product development and process engineering.
  • Apply FEA and CFD analysis tools to evaluate linear and non-linear materials (parts and assemblies) in terms of predicting: stress states, fatigue, thermal behavior/performance, warpage/deformation, modal response, and combined thermal/stress/strain behavior.
  • Define design concepts consistent with transceiver MSAs and microelectronic packaging requirements.
  • Perform design risk assessments and define appropriate mitigations.
  • Work with process and test engineering teams to ensure alignment of designs with process and test capabilities. Work with component suppliers to ensure design alignment to supplier manufacturing practices (DFM).
  • Perform detailed statistical tolerance analysis of products and test fixturing/assembly tooling.
  • Generate documentation including design specifications, part drawings, assembly drawings, Bill of Materials, common feature drawings and process flows.
  • Support the definition and management of project plans to meet end deliverables and help coordinate activities within the multidisciplinary development team.
  • Support prototype builds and engineering design verification to ensure compliance to requirements.

EDUCATION & EXPERIENCE

  • Relevant engineering degree required with a minimum of 8 years of relevant design experience.
  • Experience designing various transceiver pluggable modules (MSA compliant), such as QSFP-DD, SFF, OSEP, CFP, etc.
  • Experience optimizing thermal-opto-mechanical-electrical layout and floor planning within tight space constraints (such as in a transceiver).
  • Knowledge of high volume casting processes, materials, design limitations.
  • Experience using 3D modeling tools (SolidWorks strongly preferred).
  • Experience using (and validating results of) FEA and CFD analysis tools (ANSYS strongly preferred).
  • Experience in optical and microelectronic technologies, materials, components, assembly and integration processes.
  • Understanding of applicable material technologies including eutectic solders, adhesives and thermal interface materials.
  • Experience in end-to-end product development, with product manufacturing implementation considered an asset.
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