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Process Engineer
3 months ago
Objective: The primary objective of the Process Engineer is providing technical support to improve and maintain the performance of the plant operations through process and quality data analysis, field measurements, equipment inspections, improvement projects, and providing technical recommendations. As part of the Production/Process Department, he/she continually strives to support the plant’s current and long-term goals in order to move the plant towards great performance with the objective of manufacturing high-quality cement that meets customer demands while respecting the environment.
Responsibilities- Safety: Assist in the implementation and compliance of Lafarge Safety Program to ensure personnel are working in a safe manner in accordance with policies and procedures. Ensure that all aspects of their role are executed safely. Pursue a culture of safety that is best in class with an objective of “zero” injuries or incidents. Actively engage with employees to reinforce safe behaviors and demonstrate overall commitment to safety through the VPCs, involvement in team-based safety, and housekeeping activities.
- Production: Work closely with the production department; interact with CROs and field operators, assist production personnel in troubleshooting and solving operational problems, and collaborate with the automation group in the development and/or modification of the control system. Optimize the day-to-day operations of the cement manufacturing process.
- Optimization: Process optimization through technical studies, trials, project modifications, process measurements, establishing operating targets, and data analysis. Provide support and manage CRO utilization of Lafarge optimization software and tools to achieve process stability and improve Key Performance Indicators. Ensure that any changes to the plant's equipment or design are reviewed with the Environment Analyst to ensure that any relevant regulatory requirements are identified and met. Identify, participate in, and/or lead continuous improvement projects.
- Quality & Environment: Work closely with the quality department for raw mix homogeneity improvements, follow up on clinker and cement quality. Identify and promote behaviors to respect the procedures and quality standards. Be familiar with and support the plant's Environmental Management System, including being aware of any specific duties outlined in the program. Provide support to the Environment department with process changes to ensure environmental compliance.
- Maintenance: Work closely with the maintenance department for maintenance inspections and improvements. Strive for continuous improvement of equipment performance, reliability, efficiency, and effectiveness (as an active member of the Process Improvement Team). Determine areas for significant process improvements and assist with the implementation of such projects.
- Other Duties: Additional duties as assigned, including working relationships with Production, Quality, Maintenance, and Environment teams.
- Safety Performance objective is “Zero.”
- Optimizing Equipment and process optimization and performance.
- Contribute to the analysis of equipment breakdown and non-optimal running.
- Define and implement improvements to existing processes and optimal solutions to process problems.
- Ensure permanent monitoring of key process and operation parameters, inspection of stopped equipment, and organize process reviews.
- Contribute to new technology/new processes/new product development.
- Keep track of trials, process activities, solutions tested, and process inspections.
- Ensure progress in process control loop and automation.
Financial Scope:
- Expense Budget: $0
- Capital Budget: $0
- Number of subordinates Direct: 0 employees
- Indirect: 0 employees
- Plant annual Capacity: , tons of cement
Education & Work Experience: Bachelor’s degree in Chemical, Mechanical, or Process Engineering is required. Other engineering fields (i.e., Geologic, Metallurgical, Electrical, and Industrial) may be considered. A minimum of 2 years of continuous process industry experience in a manufacturing environment, preferably in the cement industry is required. Other industry experience may be considered (i.e., pulp/paper, steel, glass, lime, petroleum, and chemical).
Knowledge & Skills: Solid understanding of thermodynamics, fluid mechanics, chemistry, physics, and mathematics. Experience in a culture that places strong emphasis on self-sufficiency and service orientation. Proven ability and analytical approach to problem-solving, particularly those of a technical nature. Familiarity with working with environmental regulations in continuous co-process manufacturing industry is a plus.
Job-Specific Competency Profile (Lominger):- Driving for Results
- Functional/Technical Skills
- Managing & Measuring Work
- Problem Solving
- Strategic Agility
- Team player
We thank you for your interest. Only candidates selected for an interview will be contacted. Lafarge is committed to the principles of employment equity and encourages applications from women, visible minorities, and persons with disabilities. Lafarge Canada Inc. welcomes and encourages applications from people with disabilities. In Ontario, our organization/business is committed to fulfilling our requirements under the Accessibility for Ontarians with Disabilities Act. Accommodations are available on request for candidates taking part in all aspects of the selection process.
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