Senior Advanced Manufacturing Engineer

1 month ago

Windsor Ontario KU, CA Waterford Executive Full time

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POSITION OVERVIEW:

Responsible for the flawless launch of new assembly lines, conceptualizing and developing assembly processes; identifying and finding solutions for quality and manufacturing issues; and ramping up to SOP. Manage launch activities, engineering changes, and VAVE activities. Support quality fast response meetings and troubleshoot production issues on the line. Update and create PFMEA’s, process flows, work instructions and understand the product GD&T.

QUALIFICATIONS REQUIRED:
  1. Engineering Degree/Diploma in Mechanical Manufacturing or Industrial Engineering
  2. Minimum five to eight (5-8) years related experience within an automotive manufacturing industry
  3. Experience in managing assembly line design, build, and fabrication
  4. Able to read and interpret GD&T, CAD drawings, and experience with AutoCAD
  5. Knowledge of stamping, forming and hydroforming processes
  6. Proven project management skills
  7. Great communication skills and presentation skills for customer interface
  8. Ability to work in a fast-paced environment
  9. Willing to support daily and weekend overtime requirements to meet customer needs
  10. Flexible to travel within North America as well as overseas
RESPONSIBILITIES / EFFORTS / WORKING CONDITIONS:

Handle medium to large size projects from inception to completion (timing, feasibility, design, construction, try-out, launch, final buy-off, prototype programs, engineering changes, and continuous improvement) with moderate follow-up by leadership.

Develop assembly processes from scratch: layout, process flow, cycle time charts, weld map, datum scheme, PFMEA, and ergonomic assessment.

Identify potential manufacturing and quality issues during the design phase and develop robust product and process solutions to minimize impact to the company and customer.

Conduct appropriate Manpower efficiency studies.

Prepare reports, charts, and other documentation required for engineering projects.

Update and maintain build standards and catalog of acceptable parts.

Work with all departments and customers to design solutions that improve production efficiency, ergonomics, safety and maintenance related issues.

Assist in developing material handling logistics.

Review, monitor, and coordinate tooling design, build, and capital budgets.

Assist in setting up preventive maintenance program for new equipment.

Assist in resolving quality concerns.

Review, coordinate and implement all customer approved engineering changes.

Interface with production departments, customers, and vendors to design packaging solutions.

Review, monitor and coordinate custom packaging design, build, approval process and capital budgets.

Assist in setting up preventive maintenance program for e-coat and shipping racks.

Coordinate all required actions to resolve quality and safety concerns related to packaging.

Review, coordinate and implement packaging changes.

Support new business quoting process with packaging recommendations.

Support activities for successful attainment of PPAP and GP-9.

Follow and comply with all Operational Procedures and Policies as outlined in the Quality and Environmental Programs (i.e. TS16949, ISO14001).

Perform other duties as required.

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