Regional Reliability Engineer
3 weeks ago
Responsibilities Anaylzing equipment performance, failure data, and corrective maintenance history to develop and deploy engineering solutions, improved maintenance strategies, preventative and predictive maintenance optimization, and other reliability techniques. Conducting analyses and investigations to determine relative reliability with regard to factors such as cost, structure, weight, maintainability, facility of production, availability of materials and equipment, and the product's ability to comply with customer and contractual requirements. Develop the analysis methods for establishing reliability of company products and their components, and prepare sketches, charts, drawings or reports for further developments. Develop and optimize the maintenance strategies of critical assets. Take ownership of the implementation of the Computerized Maintenance Management System (CMMS) and its integration into the plants organization. Participates in the final check out of new installations, including factory and site acceptance testing to assure adherence to functional specifications. Monitor relevant KPIs to ensure achievement of objectives and propose action plans in case of deviation. Collaborate with Project Management and Engineering on new projects and carry out design reviews on new and critical mechanical equipment to ensure maintainability. Identify capability gaps within maintenance team members and work with maintenance manager to address. Update the criticality matrix and use it to improve the weekly job planning to prioritize the critical work and improve crew utilization. Improve plant equipment by identifying the bad actors and implementing Reliability Strategy development using RCM, PMO and Predictive Tools to recommend operational, maintenance, and process changes to maximize equipment reliability, availability, MTBF and life expectancy, which will help drive plant KPIs in a favorable direction. Analyze and interpret equipment failures using Pareto Analysis with focus on addressing the top 20% of events to further analyze the other 80%. Support plant maintenance and reliability groups in developing and implementing local programs to drive site reliability and cost management. Provide training and coaching in Root Cause and Reliability Analysis and take ownership for ongoing corrective action tracking, implementation, and follow up to ensure that all Root Cause analysis projects are documented through to completion. Promote a culture of vigorous risk assessment, incident reporting and leading indicators, e.g., Near Misses, Risk assessment reviews and Field observations. Provide training to plant personnel to develop competency in machinery operation and troubleshooting to minimize downtime and improve availability. Perform life cycle cost analysis to aid in prioritizing capital projects and conduct investment appraisals where needed. Support plants in optimizing asset trees and implementing spare parts inventory management to reduce downtime and inventory costs. Lead development of maintenance and shutdown planning strategy improvements and implement them at assigned plants. Partner with appropriate suppliers and customer technical resources to implement best practices. Provide leadership in conducting or arranging for the training of maintenance tasks, techniques, technologies, and concepts for maintenance technicians and support staff. Recommend and evaluate process and equipment improvements. Interface with equipment and systems vendors, including expediting documentation. Support the Carmeuse Safety program and initiatives. Support the Carmeuse Sustainability program and initiatives. Qualifications Bachelors of Science degree in Mechanical or Electrical Engineering 5-10 years of related experience in progressively more responsible positions in a manufacturing environment Demonstrated competency in preventative, predictive, basic care practices, and computerized maintenance management systems Strong management and Total Productive Maintenance experience Six Sigma training or Certified Maintenance & Reliability Professional (CMRP) / (CRL) certification a plus Demonstrable teamwork and maturity with a strong work ethic Fluency in spoken and written English Ability to travel between three sites in Ontario, Canada #J-18808-Ljbffr
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