Quality Assurance Composite Assembly Inspector

Job Description

• Verify that inserts, components, etc. are installed as per drawing.
• Visual Inspection for improper or insufficient coverage, rough surfaces, pitting.
• Dust inclusions, orange peel, tears, sagging or blistering.
• Inspecting parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities and quarantining non conforming parts with red tags.
• Create and maintain inspection plans and procedures.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc..
• Perform First Article Inspections to AS9102 requirements.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Serve as a guide to Assembly technicians by sharing requirements and acceptance criteria for Inspection.
• Participate in all initial and recurrent training to maintain certifying staff authorities.

Main Responsibilities

Assembly Inspection/Paint Inspection

• Visual Inspection
• Verify potting material shelf life
• Verify that inserts, components, etc. are installed as per drawing.
• Visual Inspection for improper or insufficient coverage, rough surfaces, pitting.
• Dust inclusions, orange peel, tears, sagging or blistering.
• Inspecting parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities and quarantining non conforming parts with red tags.
• Create and maintain inspection plans and procedures.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc..
• Perform First Article Inspections to AS9102 requirements.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Serve as a guide to Assembly technicians by sharing requirements and acceptance criteria for Inspection.
• Participate in all initial and recurrent training to maintain certifying staff authorities.

Trim Inspection

• Verification of tool validity
• Visual Inspection
• Inspection of parts to planned MIDs and Inspection documents , drawings etc.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.
• Recording of nonconformities "quarantining non conforming parts with red tags.

Shipping Inspection

• Verify that all inspection stages have been completed.
• Inspecting parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities "quarantining non conforming parts with red tags.
• Preparation of shipping documentation including Form Ones and C of Cs.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate in all initial and recurrent training to maintain certifying staff authorities.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

Lay-up Inspection

• Review all materials in kits for shelf life & out life remaining
• Verification that all materials have been cut & identified with ply number & orientation
• Verification that Material Identification Sheets are complete.
• Verification validity of tooling.
• Visual Inspection to planned MIDs and Inspection documents , drawings etc.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.
• Serve as a guide to Layup technicians by sharing requirements and acceptance criteria for Inspection.
• Recording of nonconformities "quarantining non conforming parts with red tags.

Core Inspection

• Verification validity of tooling
• Verification of conformity to templates and drawings
• Visual Inspection for damage, cell ruptures, contamination dust /oil
• Inspection of parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities "quarantining non conforming parts with red tags.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

Minimum Job Requirements

Education:

• College Diploma (Mechanical Engineering Technician or Technologist) or relevant experience

Experience:

• 5 years of composite experience (Manufacturing/Assembly Inspection), specifically with a Qu