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Reliability Expert, Mill Operations
2 weeks ago
The Senior Specialist, Mill Maintenance role is a pivotal position dedicated to ensuring the sustained reliability and optimal performance of mill assets during continuous operation. This role focuses on proactive strategies that minimize downtime, enhance equipment lifespan, and mitigate production risks.
This technical authority provides expert guidance in job scoping, meticulously plans resource allocation in collaboration with the planning department, and conducts in-depth failure analysis to prevent recurrence. The specialist also oversees the reliability program, manages the Reliability Technician and Lubrication Technician, and develops a comprehensive asset reliability and integrity program.
Key Responsibilities
1. Advanced job scoping and strategic planning support:
- Develop the maintenance business risk register and contingency plans.
- Conduct detailed technical evaluations to accurately scope maintenance jobs, ensuring all necessary tasks are identified and planned for.
- Collaborate closely with the planning department to optimize resource allocation, including tools, manpower, and spare parts, for critical maintenance activities.
- Develop comprehensive work packages and detailed procedures, ensuring clarity and efficiency in execution.
- Contribute to the strategic planning of maintenance schedules, prioritizing critical tasks and minimizing production downtime.
- Act as a technical liaison between the maintenance team and other departments, ensuring seamless communication and coordination.
2. In-depth failure analysis and proactive reliability program oversight:
- Employ advanced failure analysis techniques (e.g., root cause analysis, fault tree analysis, Weibull analysis) to identify underlying causes of equipment failures and implement corrective actions.
- Lead the implementation and continuous improvement of the reliability program, focusing on predictive and preventive maintenance strategies.
- Directly manage the Reliability Technician and Lubrication Technician, providing technical mentorship, performance evaluations, and fostering a culture of continuous learning.
- Establish and monitor key performance indicators (KPIs) for equipment reliability, generating detailed reports and recommendations for improvement.
- Champion the use of condition monitoring technologies and data analysis to anticipate and prevent equipment failures.
3. Development and implementation of a robust asset reliability and integrity program:
- Develop and implement a comprehensive asset reliability and integrity program, encompassing criticality assessments, risk management, and performance monitoring.
- Conduct annual criticality assessments of mill assets, utilizing tools like ACR (Asset Criticality Ranking) to prioritize maintenance efforts and allocate resources effectively.
- Analyze and mitigate the probability and consequences of asset failures, employing methodologies like RPN (Risk Priority Number) to quantify and manage risks.
- Develop and implement a system for communicating production risks associated with each asset, ensuring stakeholders are informed and prepared.
- Ensure compliance with relevant industry standards, regulations, and best practices in asset reliability and integrity management.
4. Continuous improvement and knowledge leadership:
- Identify and implement opportunities for continuous improvement in maintenance processes, reliability strategies, and asset management practices.
- Stay abreast of emerging technologies, industry trends, and best practices in maintenance and reliability engineering.
- Facilitate knowledge sharing and training within the maintenance team, fostering a culture of technical excellence.
- Develop and maintain documentation, including procedures, standards, and best practice guides, to ensure consistent and effective maintenance operations.
Requirements
Prior experience in the mining industry is preferred. Proficiency in computer applications and software, specifically MS Office, Oracle, AutoCAD, is required. Strong understanding in electrical network (low, medium and high voltage), North American and European standards, process control architecture and deployment on large projects. Strong understanding of Maintenance processes. Strong technical writing skills.
