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Production Control Director

1 week ago

Guelph, Ontario, Canada DENSO North America Full time
Job Description

The Senior Manager for Production Control is responsible for overseeing the overall activities of mid- and long-term planning. This role involves production planning, order fulfillment, warehouse management operations, including inbound receiving, outbound shipping, packaging & logistics, and service.

Key Responsibilities:

  • Develop and implement a comprehensive warehouse strategy that aligns with operations and customer demands.
  • Lead and mentor a team of managers, providing guidance and support to ensure effective leadership and performance.
  • Support decision-making for component inventory ordering for domestic and overseas shipments, reviewing and approving costs.
  • Utilize data analysis to make informed decisions and strategic planning, driving continuous improvement.
  • Employ problem-solving tools to identify root causes and implement corrective actions, ensuring efficient operations.
  • Set clear goals and KPIs, regularly monitoring performance and providing feedback to drive improvement.
  • Serve as the point of escalation for production planning issues, supporting the team in resolving challenges related to scheduling, capacity, demand fluctuations, or logistic issues.

Warehouse Management (Inbound, Outbound, Logistics, Inventory Control)

  • Accountable for all warehouse operations, including receiving, inventory control, physical inventory counts, and shipping.
  • Implement, manage, and optimize Warehouse Management System (WMS) to ensure accurate inventory tracking, efficient ordering processing, picking, and timely shipments.
  • Enhance and implement inventory control procedures to minimize shrinkage and align inventory levels with demand forecasts.
  • Proven ability to develop start-to-finish process flows, identifying gaps and leading improvement changes with cross-functional teams.
  • Provide leadership and guidance in logistics processes, dock audits, and transportation management.
  • Develop and manage production control and warehouse budgets, sub-direct labor costs, and freight, ensuring cost-effective operations.
  • Leverage lean manufacturing methodologies to influence continuous improvement, sponsor project development, and execution; as well as partner with business partners to streamline processes and foster cross-functional relationships.
  • Develop and manage goals and performance objectives (KPIs), performance management, and leadership development.
  • Design and implement a safe and efficient material conveyance strategy to reduce forklift traffic.
  • Develop and implement strategies to improve warehouse policies, procedures, efficiencies to reduce costs, and meet service level agreements and North America standards.
  • Participate in weekly, monthly management meetings, including preparing and presenting updates on Delivery, Production Planning, and Inventory Management.
  • Assist the director in all aspects of organizational objectives and support, including team morale and interface with senior leadership regarding solutions to complex issues.
  • Manage competing priorities and deadlines, providing outstanding support to internal partners and external customers.
  • Utilize pull system philosophy (Repetitive and Non-Repetitive Kanban) and Heijunka to manage the flow of information and material, and constraint management.
  • Maintain a sense of urgency to support and remain present on the warehouse floor to identify, support, and solve issues.