Quality Control Inspector

1 week ago

Calgary, Alberta, Canada Startec Compression & Process and Startec Service Full time
Job Summary

We are seeking a highly skilled Quality Control Inspector to join our team at Startec Compression & Process. The successful candidate will be responsible for ensuring the precision, reliability, and meticulous inspections of fabricated parts, document findings, and collaborating with cross-functional teams to uphold quality standards and drive continuous improvement.

Key Responsibilities
  • Quality Control Inspections
    • Conduct thorough inspections of fabricated components according to established standards and specifications.
    • Ensure that non-destructive and other examination have been performed to the degree specified by the contract, using qualified personnel and that results have been recorded.
    • Perform a final dimensional and visual inspection of pressure vessels and piping before PWHT/Hydrotest.
    • Inspect pressure vessels, structural skids base frames, and pressure piping systems being fabricated or already installed.
    • Identify and document any deviations from quality standards and report accordingly.
    • Create an inspection and test plan (ITP) based on the project requirements including the applicable standards.
  • Documentation & Reporting
    • Maintain detailed records of inspection results, including measurements, observations, and any non-conformities.
    • Prepare manufacturer's data record (MDR) for ASME stamped vessels and AB-83 for piping.
    • Consolidate punch lists for plant systems exception lists and provides tracking to ensure that all punch list items are captured and signed off for mechanical completion.
    • Prepare comprehensive inspection reports summarizing finds and recommendations for corrective actions.
    • Communicate inspection results effectively to supervisors, production teams, and other relevant departments.
    • Collaborate with various team members to implement corrective and preventative measures based on inspection findings.
    • Complete a full review of final hand-over documentation such as QA record book-site records, mechanical catalog book, and manual/data book, to ensure they comply with client requirements and contract.
  • Continuous Improvement
    • Implement the QC manual & ITP and maintenance of standard procedures, WPS, and welder's qualification.
    • Participate in continuous improvement initiatives aimed at enhancing fabrication processes and quality standards.
    • Identify opportunities for efficiency gains and quality enhancements within the inspection process.
    • Propose and implement innovative solutions to streamline inspection procedures to reduce errors.
    • Provide feedback to production teams and management on areas for improvement based on inspection outcomes.
  • Quality Assurance Compliance
    • Ensure adherence to all quality procedures, protocols, and standards throughout the fabrication process.
    • Monitor compliance with regulatory requirements and industry standards relevant to fabrication operations.
    • Support internal and external audits by providing documentation, participating in audits, and addressing audit findings as needed.
    • Assist in the development and revision of quality procedures and work instructions as necessary.
  • Training & Development
    • Stay updated on industry trends, best practices, and regulatory changes related to quality control in fabrication.
    • Train new employees on inspection techniques, quality standards, and relevant procedures.
    • Provide guidance and mentorship to junior inspectors to enhance their skills and knowledge.
    • Continuously develop personal expertise in fabrication inspection methodologies and technologies.
    Requirements
    • Bachelor's degree in engineering or a related field is considered an asset.
    • A minimum CWB Level 1 and/or AWS CWI.
    • Must be familiar with ASME, ASTM, ABSA PESR, and CSA codes and standards but not limited to the following: ASME Sec, VIII Div. 1, ASME Sec II, ASME Sec. V, ASME Sec IX, ASME B31.3/B31.5, CSA B51/W59. API 510 and/or 570 would be considered an asset.
    • Proven experience as a quality control inspector in a fabrication environment.
    • Proficiency in interpreting technical drawings, specifications, and quality standards.
    • Strong attention to detail and ability to maintain accuracy in measurements and documentation.
    • Excellent communication skills, both verbal and written, with the ability to effectively interact with cross-functional teams.
    • Familiarity with quality management systems (i.e. ISO 9001) and inspection methodologies.
    • Proficiency in using measurement tools and equipment such as calipers, micrometers, and gauges.
    • Ability to work independently with minimal supervision and prioritize tasks effectively.
    • Commitment to continuous learning and professional development in the field of quality controls.

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