Plant Reliability Specialist
1 month ago
Job Overview
The Plant Reliability Engineer will play a key role in driving the continued improvement and development of reliability programs and processes that impact key areas such as safety, efficiency, effectiveness, customer satisfaction, innovation, and quality. This position will lead Root Cause Failure Analysis and corrective actions for complex and/or repetitive failures, and develop and administer proactive maintenance programs and equipment maintenance strategies based on site and business goals.
Key Responsibilities
- Develop, refine, and lead the Root Cause analysis program.
- Analyze equipment histories to identify and address specific repetitive failures.
- Drive lean initiatives across processes.
- Further develop and administer the downtime tracking program to ensure consistency of tracking throughout the mill.
- Regularly review downtime reports and equipment histories to identify solutions for reoccurring maintenance problems.
- Develop, refine, and lead the Plant Condition Monitoring/PM Program.
- Coordinate with Maintenance Planner/Scheduler/Area Leaders to ensure correct Condition Monitoring/PM activities are scheduled and performed when due.
- Develop, refine, and lead the Plant Lubrication Program, including administration of oil analysis program.
- Apply value analysis to make maintenance decisions, i.e., repair/replace and repair/redesign.
- Specify and develop standard repair techniques for major repetitive tasks, such as component replacements.
- Work with Maintenance Planner/Scheduler/Area Leaders, as necessary, to develop job scopes for major unique jobs.
- Develop standardization processes that influence new construction and equipment purchases, including materials, equipment, and spare parts.
- Identify potential cost reductions through extended parts life, reduced labor cost, and other part-related improvement techniques.
- Participate in the review phase of design of capital additions and changes in plant layout to ensure full maintainability of equipment, utilities, and facilities.
- Participate in approval of all new installations and technologies, including those done by contractors, to ensure their maintainability and reliability as influenced by life cycle costing.
- Train, develop, and coach internal resources and key stakeholders.
- Some travel required (10%).
Requirements
- 5+ years' industry experience.
- Or any equivalent combination of experience and training that demonstrates the ability to perform the key responsibilities of this position.
- In-depth practical knowledge of manufacturing process.
- In-depth knowledge of Maintenance and Reliability systems and process improvement process.
- Knowledge of safety, health, and environmental rules, laws, requirements, and applicable LP programs.
- Ability to interpret and apply HR, Safety, and Environmental policies and procedures.
- Knowledge of correct application of systems and processes that ensures continuous improvement (safety, maintenance, quality, and manufacturing).
- A creative approach to new ideas.
- Knowledge of engineering and design principles.
- Basic budgeting and financial analysis skills.
Education
- Associates' degree in Business, Manufacturing, Engineering, or equivalent.
- Bachelors' degree preferred.
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