Automation Controls Engineer

2 months ago

Windsor, Ontario, Canada Flex-n-Gate Full time

Overview

Flex-N-Gate stands as a prominent manufacturer and supplier of automotive components, recognized as one of the top suppliers in North America. We are a dynamic and expanding organization that offers excellent opportunities for dedicated and skilled professionals.

Position Scope

The Controls Engineer will act as a specialist in automation and assembly, overseeing the design, construction, and execution of control systems and standards for assembly equipment. This role leads initiatives related to the development and implementation of control systems and standards to meet production needs for new programs and product introductions.

Key Responsibilities

  1. Coordinate and oversee the planning and execution of control systems and standards for assembly equipment, ensuring adherence to specifications and regulatory codes.
  2. Evaluate and provide feedback on proposed designs from assembly tooling vendors to ensure compliance with established specifications and codes.
  3. Draft specifications for the procurement of materials and equipment, including cost assessments and layout designs.
  4. Support the creation, modification, and testing of products and processes.
  5. Assist in interpreting engineering drawings for production teams.
  6. Contribute to the development, assessment, enhancement, and documentation of manufacturing processes.
  7. Help establish and implement process control techniques and protocols.
  8. Participate in the creation and review of Failure Mode and Effects Analysis (FMEA) and Control Plans.
  9. Conduct root cause and failure analyses as necessary.
  10. Provide expertise and guidance in identifying, analyzing, and resolving technical issues.
  11. Inspect products and processes to pinpoint areas for improvement.
  12. Utilize computer-assisted engineering and design software effectively.
  13. Generate technical reports, documentation, calculations, and sketches.
  14. Assist in troubleshooting manufacturing equipment.
  15. Resolve technical and product-related issues in the manufacturing process.
  16. Maintain current engineering knowledge and stay updated with industry trends and best practices.

Qualifications

  1. University Diploma in Engineering Technology or a minimum of 10 years of experience in the controls sector with expertise in hardware and software design.
  2. At least 5 years of experience in a manufacturing environment.
  3. Strong understanding of Process Flow, Control Plans, PFMEA, Statistical Process Control, and Machine Controls.
  4. Demonstrated knowledge of engineering theories and principles.
  5. Familiarity with ISO 14001 / TS 16949 standards.
  6. Proficient in CAD software.
  7. Knowledge of design techniques, tools, and principles involved in producing technical plans, blueprints, drawings, and models.
  8. Understanding of raw materials, production processes, quality control, costs, and techniques for optimizing manufacturing and distribution.
  9. Aptitude for analyzing information and evaluating results to solve problems and select optimal solutions.
  10. Ability to analyze data and produce technical documentation.
  11. Competence in using common hand tools and power tools.
  12. Proficient in word processing, spreadsheets, presentation software, and other database functions such as reporting and analysis.
  13. Demonstrated time management and project management abilities.
  14. Strong verbal and written communication skills.
  15. Excellent organizational skills.
  16. Proficient troubleshooting and problem-solving skills.
  17. Able to work independently, manage multiple tasks, and prioritize effectively.

Benefits

  • Comprehensive medical, dental, prescription, vision, life, and disability insurance; along with a flexible spending account.
  • 401(k) retirement savings plan with company matching contributions.
  • Extensive safety training, new hire orientation, ongoing learning and development programs, and tuition reimbursement.
  • Paid holidays and vacation time.

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