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Operational Engineering Manager
3 months ago
Company Overview
Associated Materials is a prominent manufacturer and distributor specializing in vinyl and aluminum siding, windows, and various exterior home improvement solutions. With multiple manufacturing sites and distribution centers across Canada, we are dedicated to delivering exceptional products and superior service to our customers.
Position Overview
We are seeking a skilled Plant Engineer to become an integral part of our window manufacturing operations.
- Serve as a technical advisor for both internal and external stakeholders regarding all Canadian window offerings; oversee the management of technical documentation; ensure the AMI technical center is updated with Canadian product specifications, including shape dimensions, drawing archives, and detailed product illustrations.
- Drive initiatives aimed at enhancing Operational Equipment Effectiveness (OEE) at the facility and disseminate findings, data, and solutions across all locations.
- Facilitate training sessions for team members on kaizen methodologies, principles, and tools; lead and implement Kaizen initiatives on the production floor, actively engaging with team members and operational processes.
- Establish and monitor all kaizen projects to meet defined targets using the PDCA (Plan-Do-Check-Act) framework.
- Oversee project management by providing engineering specifications for new equipment and tooling to site personnel or vendors; maintain adherence to project timelines; consistently assess actual project expenditures against budgeted amounts to ensure projects remain within financial limits; supervise the installation and commissioning of new equipment or tooling.
- Examine production and maintenance metrics to identify the root causes of downtime and scrap, implementing irreversible corrective measures and ongoing improvement initiatives.
- Design and execute tools aimed at refining manufacturing processes or enhancing tooling life cycles to ensure profitability, quality, and safety of plant outputs.
- Support manufacturing and continuous improvement teams with equipment or tooling-related challenges as necessary.
- Offer data-driven insights for capital optimization and manage capital investment projects.
- Collaborate with corporate engineering and sales teams on new product development tailored for the Canadian market; authorize and document product modifications (ECN, PENC, etc.).
- Deliver technical training for maintenance and production personnel as required.
- Enhance and maintain documentation related to site production assets.
- Conduct capability assessments on both new and existing processes.
- Engage with key equipment and tooling suppliers.
Key Relationships
- Plant Manager, Operations Leadership Team, and Front Line Staff
- Plant Maintenance Manager
- Divisional Manufacturing Engineering Team Members
- External Suppliers
- Quality, Finance, Supply Chain, and Product Engineering, along with other internal and external materials support providers.
Qualifications
- Bachelor's degree in an industrial engineering discipline
- At least 5 years of experience in Process/Manufacturing engineering within a production environment
- Demonstrated knowledge and experience with WCM or Lean Manufacturing principles, including Workplace Organization, Value Stream Mapping (VSM), VA/NVA analysis, 5S methodology, Visual Control, SMED, JIT, OEE, SWOT analysis, Poka-Yoke (error proofing), line layout design, time study techniques, and root cause analysis
- Familiarity with the Occupational Health and Safety Act and equipment safety standards.
At Associated Materials, we are committed to growth. Join us in our journey. We offer a competitive salary and benefits package. Our team is our greatest asset. If you are interested in being part of our organization, we encourage you to apply. Accommodations for applicants with disabilities will be provided upon request.
