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Manufacturing Process Engineer
2 months ago
About the Role
Gentek, a leading manufacturer and distributor of vinyl/aluminum siding and windows, is seeking a highly skilled Plant Engineer to join its team at the window manufacturing facility in London, Ontario.
Key Responsibilities
- Act as a technical resource for internal and external customers on all Canadian window products, managing technical information and updating the AMI technical center.
- Lead efforts to improve Operational Equipment Effectiveness (OEE) in home site and share results, data, and solutions across all sites.
- Provide training to Gentek team members on kaizen concepts, principles, tools, and implementation, leading and executing Kaizen activities on the shop floor.
- Define and follow up on all kaizen activities to achieve Kaizen targets utilizing the PDCA process.
- Manage projects by providing site employees or vendors with engineering specifications of new equipment and required tooling, maintaining project timelines, and overseeing the installation and start-up of new equipment or installation of tooling.
- Analyze production and maintenance data to identify root cause of downtime and scrap, executing irreversible corrective actions and continuous improvement activities.
- Develop and implement tools to improve manufacturing processes or tooling life cycle improvements to assure profitability, quality, and safety of plant products.
- Assist the manufacturing and/or continuous improvement units with equipment or tooling-related issues as required.
- Provide data-driven recommendations for capital optimization and manage capital projects.
- Work with corporate engineering and sales on new product development for the Canadian market, approving and documenting product changes.
- Provide technical training for site maintenance and production resources as necessary.
- Improve and maintain documentation for site production assets.
- Conduct capability studies on new and existing processes.
- Interface with key equipment and tooling suppliers.
Key Relationships
- Plant Manager, Operations Leadership Team, and Front Line Staff.
- Plant Maintenance Manager.
- Divisional Manufacturing Engineering Team Members.
- External Suppliers.
- Quality, Finance, Supply Chain, and Product Engineering, other internal and external materials support providers.
Qualifications
- Bachelor's degree in industrial engineering discipline.
- Minimum of 5 years of experience in Process/Manufacturing engineering within a manufacturing/production environment.
- Proven knowledge and experience with WCM or Lean Manufacturing methodologies for Workplace Organization, including Value Stream Mapping (VSM), VA/NVA measurement, 5S program, Visual Control, SMED, JIT, OEE, SWOT, Poka-Yoke (error proofing), line layout design, time study techniques, root cause analysis.
- Familiarity with the Occupational Health and Safety Act equipment safety requirements.
