Fea Structural Analysis Principal

2 weeks ago

Vancouver, Canada Ballard Power Systems Inc. Full time

Ballard’s Modeling Team is actively seeking a full time Sr FEA Structural Analysis Engineer to develop and use simulation tools to design innovative fuel cells stacks and virtual evaluations of novel fuel cell stack, systems and modules.

**Responsibilities**:

- Provide structural analysis and evaluation that supports structural integrity of Ballard’s fuel cell products unit-cells, stacks and modules
- Use first principle engineering methods along with FEA structural analysis codes (Ansys, MSC- Altair-HyperWorks, Marc and Abaqus) to conduct structural analysis in support of fuel cell designs. Analysis can include linear and nonlinear, static, modal, random vibrations and mechanical shock calculations
- FEA meshing components, coupled analysis and parameterization/ automation along with shape/weight optimization studies. Development of DOE based optimization studies per design requirements. Efforts support faster design methodology and/or optimized designs
- Experience in handling large assemblies and generating mesh using Ansys-Workbench or Altair-Hypermesh with predefined quality
- Management of model versions, model improvement, and maintenance to achieve high quality simulation and modeling results. Development activities to reduce simulation time and overall product development design iteration timelines
- Validation and documentation of models and model simulation results in collaboration with test engineers or component owners
- Support failure investigations as required
- Effective project management of concurrent analysis in alignment with product development priorities amongst different programs

**Requirements**:

- Applied Science or Engineering degree with 10+ years related experience in FEA software packages (Ansys) paired with experience in CAD (PTC-Creo /Pro Engineering). Professional Engineering designation in BC is an asset
- Expert experience performing finite element structural analysis using materials with non-linear stress/strain relationships, hyperelastic materials, isotropic/orthotropic/anisotropic materials and springs, as well as experience optimizing structural designs (topology and shape optimization) using Altair-Optistruct or similar codes
- Advanced knowledge of material failures and materials characterization tests is an asset
- Must have good understanding of engineering concepts and theoretical knowledge of finite element analysis methods and Product Development cycles included validation and verification
- Experience in bolted joints and welded joints evaluation per codes and standards
- Experience with numerous FEA software packages is an asset (ANSYS, MSC, ABAQUS, HyperWorks, OptiStruct, COMSOL etc)
- Strong communication skills and ability to work collaboratively with scientists/engineers of various disciplines to produce appropriate documentation, and to present results to internal/external audience. Must be able to work both independently and on a team
- Experience using cloud computing services for parallel computing and faster work flow
- Comfortable with the interpretation of drawings with GD&T, weld details and design standards

**Our Values**

Listen & Deliver | Quality. Always. | Inspire Excellence | Row Together | Own It

LI-BB1

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