Sr. Mechanical Design Engineer, Automated Test Equipment

3 weeks ago


Richmond Hill, Canada Tesla Full time

Sr. Mechanical Design Engineer, Automated Test EquipmentJoin to apply for the Sr. Mechanical Design Engineer, Automated Test Equipment role at Tesla.What To ExpectWe are looking for a highly motivated and hands-on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team – part of the “machine that builds the machine.” This team designs and builds robust, data-driven test systems for Tesla’s power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams. This position plays a key role in shaping the quality and performance of Tesla’s core technologies and is based in Toronto, Reno, or Palo Alto.What You'll DoMachine design of automated test equipment, which includes preparing detailed-level CAD models, pneumatic diagrams, and verifying designs using structural and thermal FEA, CFD, tolerance stack-up.Create detailed drawings and coordinate with vendors to fabricate custom machined parts, weldments, and sheet metal components.Selection and integration of commercial components, sensors, servos, pneumatic actuators, etc.Lead conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits.Review, identify, and provide feedback on performance, design simplicity, robustness, assembly, and installation.Support building, debugging, validation, and equipment duplication efforts, and fine-tune equipment for release to production.Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment.What You'll BringDegree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience.5+ years of experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, or product development.Proficient in SolidWorks, PDM, and Ansys, or similar CAD/CAE software.Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5).Knowledgeable in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, and fabrication processes.Exposure to various test systems, production machinery, industrial sensors, actuators, and equipment (e.g., pogo-pins, pressure transducers, temperature controllers, current meters).Additional DetailsSeniority level: Mid-Senior levelEmployment type: Full-timeJob function: Engineering and Information TechnologyIndustries: Motor Vehicle Manufacturing, Renewable Energy, Semiconductor Manufacturing, UtilitiesReferrals increase your chances of interviewing at Tesla by 2x.Sign in to set job alerts for “Senior Mechanical Design Engineer” roles. #J-18808-Ljbffr



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