Senior Project Engineer

2 weeks ago


Old Toronto, Canada Executive Wing Full time
Job Description

Scope of Position: The Senior Project Engineer is responsible for developing and implementing manufacturing process technologies. Activity includes applying Injection Molding experience and training to implement Quality improvements, Capacity expansion and Cost Reduction Projects. Works closely with R&D, Quality, and manufacturing locations to implement these manufacturing technologies.

Key Responsibilities:
  1. Define requirements for injection molding processes and automation, from concept evaluation through commercialization. This requires creating molding specific documents/procedures.
  2. Develop specifications for part design, molding machine settings, operating procedures, acceptance and validation test plans and protocols.
  3. Provide technology input to guide product development and design for manufacturability. Cooperatively advises and directs activities of vendors and plant technicians to accomplish project objectives.
  4. Demonstrate complete understanding of a wide application of technical principles, theories, and concepts in a manufacturing process technology. Has general knowledge of other process technologies.
  5. Provide technical solutions to a wide range of difficult problems. Solutions are imaginative, thorough, and practical.
  6. Communicate, coordinate, and execute tool design and injection molding process development activities including tooling validation into manufacturing locations.
  7. Work with cross-functional team to investigate & implement solutions to major manufacturing issues.
  8. Must be able to develop and execute validations protocols (IQ, OQ, PQ), engineering studies and design of experiments.
  9. Successfully manage projects from design, prototype, and build through commercial launch. Required to initiate, plan, execute, monitor, control, and close these projects efficiently.
  10. Needs to be able to lead cross-functional teams to successfully define, build and validate mold build programs.
  11. Develop specifications and acceptance protocols to purchase production injection molds. Manage vendors in the design, development, and implementation of injection molds.
  12. Apply six-sigma and lean manufacturing methodologies to optimize injection molding processes.
  13. Develop processes by designing and/or performing experimental testing, data analysis, preparation of reports, and providing recommendations. Provide input into project technical strategy.
Key Qualifications:

BSc. Engineering

Strong technical background in plastic manufacturing operations including aspects of quality, safety, machine operations, trouble-shooting, and output.

Knowledge of lean principals and process optimization Keen skills in problem solving, lean manufacturing, and project management. Solid understanding of plastics extrusion and/or injection molding manufacturing processes. Apply in confidence to Geographic Region Kingston area.

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