Process Engineer

2 weeks ago

Aurora, Canada Axiom Group Inc Full time
Process Engineer

Do you have an eye for improving manufacturing processes and excel at implementing operational assessments? Are you proactive in finding cost-effective solutions within the plastics automotive industry? We're looking for a Process Engineer just like you

Where Does the Process Engineer Fit In?

The Process Engineer is responsible for supporting the set up and maintaining process controls on presses, molds, and equipment to customer specifications. You will be responsible for resolving manufacturing processes & developing new processes for new tooling. Working with Program Managers to ensure customers are content with part quality. You will assist in directing responsibility for process techs activities. You will also be a critical "Go-To" person for all injection molding process activities.

What You Can Expect as Our Next Process Engineer:
  1. Optimizes all machine processes by reducing scrap, cycle times and mold change times
  2. Assists with launches of new programs by building a new process to ensure quality products of parts and attends launch meetings prior to production start-up as needed
  3. Attend New Model tooling trials as necessary to identify potential production issues prior to running at the plant
  4. Ensures operation of equipment by completing preventive maintenance requirements, troubleshooting malfunctions, calling for repairs, and evaluating new equipment and techniques
  5. Implement Molding Engineering activities such as scientific molding process development, process monitoring, and tool qualifications
  6. Develop detailed DOE studies and record data for problem resolution and process improvements
  7. If process can't improve the part, recommend tooling suggestions
  8. Work with Tooling team to do a detailed mold evaluation report, make recommendations
  9. Develop process controls/create and record data management and information for Run at Rate/PPAP validations
  10. Experienced with hot runners/valve gate sequencing/2 shot rotary molding/insert molding
  11. Develop management metrics for direct reports which identify proficiencies and skill set development within the various areas such as - Senior Set-Up Technician / Junior Set-Up Technician and Material Handling
  12. Support in compliance with Company objectives
  13. Support with all areas related to the Plastic Injection Molding Process, including / Quality and efficiencies/Automation set-up (basic) and Robot Interface (basic)
  14. Assist the Company Plant Standards and 5S system objectives
  15. Ensure staff meet/exceed expectations as required
  16. Travel to customer trials/meetings as required, provide support to our divisions if necessary
  17. Engage and develop strong supplier interface and support systems for proper project support and problem resolution
  18. Ensure Process capability is a key focus and development activity for all processes/projects
  19. Assist and coordinate with Material Handler's proper procedures and methods of material handling procedures with regards to materials, dryers, loaders
  20. Use our Smart Attend Monitoring data to make improvements, troubleshoot and root cause downtime concerns
  21. Provide on-the-job training to the technical team (Process, Setup & Material handlers)
  22. Attend scheduled Shift / changeover meetings and quarterly employee meetings
  23. Assist with SMED activities to improve changeover times
  24. Assist Shift Production Supervisor to attain shift's performance in safety, product quality, production output, and housekeeping goals
  25. Work closely with maintenance department to address any machine concerns, including barrel/screw issues, machine controls, leveling, etc.
  26. Assist in developing work instructions and procedures
  27. Maintain master process sheets, ensure they are up to date & controlled
  28. Perform additional tasks as assigned
Do You Have What It Takes to Be Our Next Process Engineer?

Minimum post-secondary diploma in Operations Management or a technical field with 10+ years of related experience and proven performance in a manufacturing environment may be acceptable in lieu of a degree. Minimum 8+ years of hands-on experience in an Injection Plastics Molding environment with in-depth knowledge of plant manufacturing equipment. Knowledge of plastics technology including screws & barrels, molding material delivery systems, temperature control units, grinders, dryers, color feeders and their applications. Possess in-depth knowledge of Scientific Injection Molding and RJG principals. Understand machine controls, advanced process methods and data properties of materials, associated quality tests and standards to determine root causes of quality defects and effectively troubleshoot the process. Good understanding of BOMs, manufacturability, process design, process validation, design reviews and cost reduction methodologies. Good communication skills both written and verbal. Must be reliable, responsible, and dependable, and fulfilling obligations. Requires attention to detail and thorough completion of work tasks. Demonstrated knowledge of forklift and crane operation. Experience working in the Automotive industry a definite asset. Knowledge of health and safety practice in a plant environment. Understanding of IATF-16949 requirements.

Perks

To name a few, we offer an amazing work environment/culture, ability to participate in multiple fun-filled company events and so much more Don't forget to ask us about our competitive total compensation package We, at Axiom are an equal opportunity employer. We are always looking for talented individuals who are motivated to meet and exceed their goals. We are proud of what we've been able to accomplish, and searching for new and talented additions to our team has always remained a priority. Axiom is committed to providing reasonable accommodation for people with disabilities. If you require an accommodation, we will work with you to meet your needs in all stages of the hiring process.

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