Quality Engineer

Job description
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What we offer
At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.
Group Summary:Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.
Job

Responsibilities:
The Quality Engineer will provide technical support, from a quality perspective, in the resolution of production concerns. Will also be supporting the launch of new programs. The Engineer is responsible for verifying that all quality standards relating to production processes and finished goods are adhered to under all circumstances.
Salary Range: $74,000 to $99,000Minimum Requirements
• Completion of community college diploma/certificate
• 5-7 years of work-related experience
• Completion of a post-secondary education program in mechanical/quality engineering
• ASQC certification as a Quality Engineer (CQE) preferred
• Tier 1 automotive experience preferredJob Specific Responsibilities
• Lead, participant and approve Customer Production Part Approval Process (PPAP) timing (Phased PPAP)
• Ensures all APQP requirements are known/tracked/adhered to using planned milestones
• Review Government Approvals required and developed Inspection Standards
• Leads Plant trials for Engineering changes, Tool Moves and New Program Launches
• Lead Launch and Warranty issue resolution in problem solving for applicable customer quality concerns. (Customer Specific Reports: 8D, 7 Steps, 5 Phases, Is/Is, 6 Panels, etc.)
• Participate in Warranty reviews and analysis at customer center
• Manages applicable new model launch field support to ensure effective containment and timely closures of issues
• Advanced Internal Activities
• Coordinate and participate in Internal/Supplier Drawing Reviews
• Prepare and complete Control Plans
• Prepare and complete component Receiving Inspection Matrix and Instructions
• Assist in Preparation and approval of Assembly Work Instructions
• Develop Product Validation (PV) Plan (Schedule) including reliability and confidence (R&C) requirements in accordance with Program timing
• Develop, implement and supervise Launch Containment System
• Participate in Process Failure Mode Effect Analysis (PFMEA) review and team sign off
• Participate in Bill of Material (BOM) review and sign off
• Leads Engineering TA Temporary Deviation Request (TA) process – status/follow-up/resolution
• Facilitate supplier deviation requests (i.e. Supplier Request for Change Deviation SRCCD’s, EDR’s) through closure with the supply base
• Coordinate and participate in Early Supplier Involvement with Design and Purchasing
• Adhere to all Product Delivery Process (CPDP), Program Planning requirements and expectations
• Develop Customer attachment and contact point list (CIC)
• Coordinate and ensure sign-off / concurrence of control plan / attachment point checklist in conjunction with Mistake Proof Evaluation Procedure
• Review GD&T, requirements of Finished Good/Components
• Prepare and present Launch QE Summary Report
• Develop Mapping Including Critical Characteristics Tables
• Participate in Document Linkage Review
• Review lessons learned database
• Establish Supplier PPAP timing and review/approve on time prior to Product Validation requirements
• Co-ordinate checking fixtures supply (design, manufacturing, Gage R&R, Instructions, Training)
• Support pre-production builds
• Conduct Test Fixture Verification – Vehicle alignment, review and signoff to verify sequence, setup, etc.
• Ensure proper level test parts are built and delivered to test lab
• Periodic review of in-process testing
• Post test set-up and result signoff
• Responsible for ensuring succession plans are in place for all critical positions by identifying, developing and retaining of high-performing and high-potential future leaders.
• Lead TIR investigation for quality related issues, prepare 8D report and ensure timely closure of issue (DV)
• Develop annual validation (PV) plan for designated programs
• Develop and maintain Program Control Plans
• “A” level provides guidance for PQE’s “B” and “C”
• Train members of Advanced Operations team in specific quality disciplines as required
• Participate in quality systems audits with customers and external auditors as required
• Perform other duties as requiredGeneral Responsibilities
• Work within the guidelines of the Deco Employee Handbook and safety rules
• Keep work area in a clean and orderly condition.
• Commitment to continuous improv