Senior Process Development Engineer

3 weeks ago

Toronto ON, Canada HERO Recruitment Full time

Impact Through Innovation

• Lead process development on development projects, working as part of the project team.

• Development and installation of new manufacturing and process technologies to support product development and product transfers.

• Apply new technologies and methodologies to optimize process design & performance.

• Establish processes based on product specifications in line with Unit Cost metrics.

• Evaluate process and design alternatives based on Design for Manufacturability principles.

• Understand principles of lean manufacturing, problem solving, DOE.

• Complete process validation for new processes and products including IQ, OQ, PQ & PPQ.

• Working with external vendors to specify, develop and commission new process technologies.

• Setting up of new manufacturing equipment/production lines including the selection and training of process technicians and product builders, as required.

• Responsibility for and understanding of work environment issues including H&S activities associated with new process development.

• Development of manufacturing processes from prototyping to full-scale production.

• The manufacture and testing of prototypes.

• Design/Source Equipment and Tooling required to meet both the capability & capacity requirements.

• Generate work plans & schedules for development activity and execute to plan.

• Lead process validation and equipment qualification activities.

• Support and mentor junior engineers.

• Adhere to all requirements of the Quality Management System.

Required Skills

• Degree or equivalent in an engineering discipline, with 5yrs+ experience with manufacturing process design and optimization within a highly regulated environment

• Proven ability to conceptualize and deliver automated solutions as needed

• Experienced in using Six Sigma methodology for process improvement (e.g. DMAIC) and problem solving (e.g. 6-step approach)

• Experienced in statistical analysis and use of Minitab

• Experience with manufacturing process design and optimization

• Strong mechanical background with a good working knowledge of metals & plastics processing a distinct advantage

• It is essential that the candidate will be highly innovative, motivated, and organized and have excellent planning and communication skills

• Excellent SolidWorks skills.

• Experience with all or some of the following processes is a distinct advantage laser welding, reflow technologies, crimping technologies, braiding, coiling, laser cutting, injection molding, and adhesive bonding

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