Design Engineering Team Lead

1 month ago

Vaughan, Ontario, Canada J. Sterling Industries Full time
Job Title: Design Engineering Team Lead

At J. Sterling Industries, we are seeking an experienced Design Engineering Team Lead to join our team in Concord and Woodbridge, Ontario. As a key member of our design engineering team, you will be responsible for leading a team of design engineers in the development of innovative medical devices and components.

Key Responsibilities:
  • Lead and mentor a team of design engineers to ensure timely delivery of design projects from concept to production.
  • Provide technical oversight and guidance to ensure designs meet customer requirements, manufacturability, and quality standards.
  • Review and approve design documentation, drawings, specifications, and engineering reports.
  • Collaborate with project managers and manufacturing teams to align design activities with project timelines, budgets, and production capabilities.
  • Facilitate communication between internal teams and external customers, ensuring all design changes, updates, and risks are clearly communicated and addressed.
  • Drive continuous improvement initiatives, including the implementation of DFM, cost reduction strategies, and process optimizations.
  • Support new product introductions (NPI), ensuring designs are optimized for scalability and manufacturability in a high-mix, low-volume production environment.
  • Manage resource allocation within the design team to meet project and organizational needs.
  • Ensure compliance with relevant industry standards and regulatory requirements, such as ISO, FDA, or other applicable standards.
  • Work closely with suppliers and vendors to ensure design requirements are understood and met throughout the supply chain.
  • Lead root cause analysis and corrective actions for design-related issues encountered in manufacturing or customer feedback.
  • Foster a culture of innovation and collaboration within the team, promoting professional growth and skill development.
Requirements and Education:
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field with relevant design experience in medical device industry. Master's degree is a plus.
  • Must be experienced in using advanced CAD techniques with SolidWorks, SolidWorks Simulation, SolidWorks PDM including component modeling and detailed drawings.
  • 7+ years of experience in design engineering, with at least 3 years in a leadership or team lead role. Experience in medical device design and development, preferably in a CM environment.
  • Knowledge of materials science, manufacturing processes (injection molding, machining, automation, etc.), and rapid prototyping techniques.
  • Proficient in 3D CAD software (e.g., SolidWorks, AutoCAD) and other relevant design tools.
  • Familiarity with industry standards and regulatory requirements such as ISO 13485, FDA 21 CFR Part 820, etc.
  • Strong knowledge of design-for-manufacturing (DFM) and design-for-assembly (DFA) principles.
  • Excellent project management skills with the ability to prioritize tasks, manage multiple projects, and meet deadlines.
  • Strong communication and interpersonal skills, with the ability to lead cross-functional teams and interact with customers.
  • Proven ability to solve complex design problems and make data-driven decisions.
  • Experience in leading design reviews, risk analysis (FMEA), and root cause investigations.
  • Expert proficiency in SolidWorks/CAD, including drafting, Design for Manufacturing (DFM), Design for Assembly (DFA), and a proven understanding of GD&T 14.5Y, tolerance definitions, and tolerance stack-up analysis.
  • Demonstrated ability to conceptualize, quote, and execute production-related tools and equipment.
  • Experience in medical device design and development, particularly in a CM environment.
  • Understands and practices a coaching and mentorship approach to employee development.
  • Familiar with GD&T drawing practices.
  • Knowledge of die-casting, metal forming and injection molding processes and their requirements.
  • Knowledge of manufacturing processes and the associated requirements / constraints put on design.
  • Good problem-solving skills and being able to think critically through concepts quickly in the initial concept stage.
  • Strong written and oral communication skills in English.
  • Tooling and machine / automation design experience is preferred.
  • Experience in medical device design and development, preferably in a CM environment.
Key Competencies:
  • Leadership and team development
  • Problem-solving and critical thinking
  • Injection molding, plastic design
  • Customer-focused mindset
  • Collaboration and communication
  • Adaptability and flexibility in a dynamic environment

J. Sterling Industries is an equal opportunities employer and welcomes applications from diverse candidates. We will consider and provide accommodations throughout the recruitment, selection and/or assessment process to applicants with disabilities. If selected to participate in the recruitment, selection and/or assessment process, please inform Sterling of the nature of any accommodation(s) that you may require in respect of any materials or processes used to ensure your equal participation. All information collected will be protected under applicable privacy requirements.

We will review applications as they are received. Only qualified applicants will be contacted.

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