Plant Operations Manager
4 days ago
About the Role
The Plant Manager is a key leadership position responsible for overseeing the overall performance of a fast-paced manufacturing site. This individual will be responsible for establishing and maintaining business objectives, ensuring compliance with safety and environmental regulations, and developing a competent and engaged team.
Key Responsibilities
- Ensure excellence in the 5 plant fundamentals of safety, housekeeping, preventive maintenance, productivity, and quality.
- Provide good customer service and responsiveness.
- Plan and produce required product on a daily basis.
- Ensure the business meets expected financial returns, company, and site goals.
- Drive a site culture focused on excellence across all functions and personnel roles.
- Leverage best practices across sites, including sharing new best practices and learning from other sites.
- Ensure BOMs are correct, and product is manufactured within BOM cost and quality commitments.
- Spends at least 80% of time on floor, interacting with plant teams and leadership.
- Ensure internal control guidelines are followed by site.
- Assist with preparation of annual production budget and capital project requests.
- Use key performance indicators (KPIs) to measure progress, including P&L's, Daily Production Reports, BI dashboards, Vorne XL boards, and other OPS reports and tools.
- Ensure all OPS initiatives are implemented at site.
- Holds self and employees accountable for creating and implementing best practices and doing what is right for the business.
- Directs and monitors the work of direct reports in accordance with business plans, site and individual goals.
- Appraise employee performance and recommend appropriate actions to leadership.
- Direct development of training programs to promote employee engagement.
- Leverage standardized skills matrices and customized job interviews by role to ensure consistency in hiring talent that aligns with the required skillset for each role on the site.
- Set expectations with employees on good, consistent customer service & responsiveness.
- Ensure top quality products that meet on time delivery expectations.
- Responsible for developing his or her technical knowledge by learning from employees.
Safety
- Take leadership role in all investigations involving first aid or greater injury severity and property damage incidents considered greater than "minor".
- Ensure any reported hazards are immediately mitigated and resolved in a timely manner.
- Attend and support monthly safety training.
Productivity
- Ensure production plans and schedules are in place and team is executing to them.
- Drive labor best practices, managing on-time starts and employee overtime through OPS tools and BI dashboards.
- Conduct daily shift huddles are being conducted and utilizing huddle boards.
- Ensure site leaders are leveraging shift huddle data to manage downtime and working with maintenance lead to manage PM schedules.
- Leads weekly site performance reviews with both production and maintenance leads.
- Leads monthly downtime workshops, utilizing OPS dashboards and tools and includes both production and maintenance leads.
- Reports site performance using KPIs and OPS dashboards in a monthly performance review with business leaders.
Quality
- Directs implementation of a best-in-class quality program to ensure consistent, top-quality products with minimal junk.
- Ensure products meet and exceed customer expectations.
- Ensure products meet and exceed company set specifications and that product remains within BOM cost commitments.
Position Knowledge
- Previous knowledge of production equipment is a desirable asset.
- Basic knowledge of wet cast/dry cast and precast concrete production processes.
- Good Mechanical and Electrical skills.
- Excellent leadership and team building skills.
- Proficient use of basic computer software such as Microsoft Office Products, Internet, Email.
What CRH Offers You
- Highly competitive base pay.
- Comprehensive medical, dental and disability benefits programs.
- Group retirement savings program.
- Health and wellness programs.
- A diverse and inclusive culture that values opportunity for growth, development, and internal promotion.
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