Repair & Overhaul Technician

5 months ago

Fort Erie, Canada Airbus Full time

The Repair and Overhaul Technician is responsible for completing initial assessment and paperwork of incoming components and expediting the completion of repair and overhaul work while ensuring on time, on cost, and on quality. The Repair and Overhaul Technician adheres to internal and external standards and regulations with regards to the maintenance, repair and overhaul of the components and all associated paperwork.

**MAIN RESPONSIBILITIES**

**Disassembly**
- Review documentation to ensure the information populated is accurate, complete and signed to the applicable stage in the QG2 where component is stationed. Complete visual inspection of component to ensure no additional damage has occurred
- Maintain established activity log and OJT records simultaneously
- Maintain 5S standard within the workspace and tool chest assigned at the time
- Review Repair & Overhaul manuals to ensure understanding of cycle limits, life limits and calendar limits are reached for each unit
- Perform “tear down” of components utilizing a variety of tools in accordance to the standards and regulations set within the dept.
- Actively partake in ensuring tools and equipment used in disassembly are maintained according to shop standards
- Perform “cleaning” of components with varsol, plastic media blasting and ultrasonic methods while ensuring proper areas are sealed and machined surfaces are not damaged
- Complete forms required for NDT ensuring accuracy and attention to detail when transferring component P/N, S/N and type of non-destructive testing required
- Ensure all paperwork is signed by the responsible stakeholders at the end of disassembly and update the IObeya visual management board

**Visual Dimensional Inspection (VDI)**
- Review documentation to ensure the information populated is accurate, complete and signed to the applicable stage in the QG2 where component is stationed. Complete visual inspection of component to ensure no additional damage has occurred
- Maintain established activity log and OJT records simultaneously
- Maintain 5S standard within the workspace and tool chests assigned at the time
- Retrieve all manuals required to inspect the specific component and review all ASB, SB, SL and any other documents impacting final certification
- Inspect all components as per the MRV's i.e. visual and dimensional inspection using special measuring tools and surface tables
- During inspection, determine and document which components have fulfilled their life cycle, time expiration (SLL reached), severe damage, and required repairs
- Utilize various measuring tools to complete inspection i.e. height gauges, inside / outside micrometers, bore gauges etc.
- Complete forms for “Exploratory Machining” accurately and communicate with external vendors when required
- Actively partake in ensuring tools and equipment used in disassembly are maintained according to shop standards
- Ensure all inspection findings are documented in accordance with internal processes of QG2
- Ensure all corrosion sensitive parts are protected by VCI bagging and using sealants in preparation of component storage
- Ensure all paperwork is signed by the responsible stakeholders at the end of VDI and update the IObeya visual management board

**Flux - Assembly Preparation**
- Review documentation to ensure the information populated is accurate, complete and signed to the applicable stage in the QG2 where component is stationed. Complete visual inspection of component to ensure no additional damage has occurred
- Maintain established activity log and OJT records simultaneously
- Maintain 5S standard within the workspace and tool chests assigned at the time
- Complete all paperwork, pre and post-cleaning for parts requiring NDT/Painting/Machining as required
- Assess repairs and prepare necessary paperwork for components being sent to internal/external vendors
- Actively partake in ensuring tools and equipment used in disassembly are maintained according to shop standards
- Verify parts required for final assembly and collaborate with Production Planning to expedite any missing components
- Complete corresponding QA forms for scrapped components and ensure scrapped corrosion sensitive parts are protected by bagging/sealants to mitigate further deterioration
- Itemize all serviceable parts for return and ensure documentation is complete and accurate for customer returns
- Ensure all paperwork is signed by the responsible stakeholders at the end of Flux and update the IObeya visual management board

**Assembly**
- Review documentation to ensure the information populated is accurate, complete and signed to the applicable stage in the QG2 where component is stationed. Complete visual inspection of component to ensure no additional damage has occurred
- Review paperwork completed in previous stages and verify contents are complete/accurate and processes/standards were followed
- Maintain established activity log and OJT records simultaneously

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