Controls and Automation Engineer

Controls and Automation Engineer (Contract) Join to apply for the Controls and Automation Engineer (Contract) role at Thermon. Overview Reporting to the Engineering Manager, this position is responsible for the design, programming, and deployment of industrial control systems, including control panels, PLC/HMI/SCADA programming, and automation architecture. The role includes hands‑on support for system commissioning at customer sites and integration of IoT/IIoT technologies for remote monitoring, data logging, and analytics in smart manufacturing environments. Primary Duties Engineering/Technical Responsibilities: Prepare, review, and approve drawings, bills of materials, and other engineering documentation. Review and interpret project specifications, engineering codes, and standards to ensure compliance during all phases of the design and manufacturing process. Issue technical documents and drawing packages for the manufacture of products. Provide engineering and technical support to internal (Sales, Production, Purchasing, and Quality) and external clients. Participate in client meetings, kick‑off meetings, design review meetings, operation meetings. Ensure that all electrical control panels meet regulatory requirements, industry best practices, and internal quality standards. Control panel design: Design and specify industrial control panels compliant with UL 508A, CSA C22.2, and NFPA 79 standards. Develop electrical schematics, wiring diagrams, panel layouts, I/O lists, and BOMs using CAD tools (AutoCAD Electrical, SEE Electrical, EPLAN). Select and size electrical components (breakers, contactors, PLCs, VFDs, safety relays, etc.) for process equipment. Collaborate with manufacturing for panel build, conduct FAT, and support documentation control. Automation and Programming: Develop PLC programs (Allen‑Bradley, Siemens, Schneider, etc.) and HMI applications to control industrial systems. Implement control logic for process sequences, alarms, interlocks, and safety shutdown systems. Configure industrial networks including EtherNet/IP, Profinet, Modbus TCP/RTU, OPC UA, etc. Integrate VFDs, soft starters, instrumentation (RTDs, thermocouples, pressure/flow transmitters), and actuators. Site Installation & Commissioning: Participate in on‑site commissioning, startup, and troubleshooting of control systems and automation equipment. Verify wiring, perform I/O checks, test interlocks, and validate control sequences against functional requirements. Provide technical support during site acceptance testing (SAT) and customer handover. IoT / IIoT Integration: Integrate control systems with edge devices, gateways, and cloud platforms for real‑time data access and analytics. Enable remote monitoring, data logging, and performance dashboards using IIoT tools (e.g., MQTT, OPC UA, REST APIs). Collaborate with software teams on Industry 4.0 initiatives, predictive maintenance, and digital twin development. Ensure data security and connectivity reliability in OT/IT convergence environments. Project Documentation & Support: Create detailed control narratives, sequence of operations (SoO), and user manuals. Support cross‑functional teams during the full project lifecycle. Provide post‑commissioning support, troubleshooting, and system optimization remotely or on‑site. Safety Ensure a safe workplace, including compliance with established safety laws, regulations, codes, policies, and procedures. Education and Qualifications Bachelor's degree in Electrical Engineering or a related field. Proficiency in electrical design software such as AutoCAD Electrical, EPLAN, SEE Electrical and/or SOLIDWORKS Electrical. Professional Engineer (P.Eng.) designation is an asset. Minimum of 3 years of relevant industrial working experience with a focus on power systems, control systems, and automation. Experience in process heating systems, skid‑mounted units, or energy systems is a strong asset. PLC experience with medium and low voltage equipment. Working knowledge with PLC programming is preferred. Proficiency with industrial PLC/HMI platforms (e.g., Rockwell Studio 5000, Siemens TIA Portal, FactoryTalk View). Familiarity with cybersecurity best practices for industrial automation (ISA/IEC 62443). Knowledge of cloud integration, edge computing, or OPC UA‑based architectures is a strong asset. Working knowledge of industrial networking and communication protocols. Familiar with the following codes and standards is preferred: Canadian Electrical Code, CSA 22.1, CSA 22.2 No.14, 25, 30; NFPA 70, 496; UL 508, 508A, 698, 698A; Applicable IEC standards for both unclassified area and hazardous area (IEC 60079‑0 & 60079‑1); ATEX, Low Voltage, EMC directives. Skills Able to meet deadlines and manage multiple projects simultaneously. Strong written and communication skills and the ability to work in a cross‑functional team environment. Excellent problem‑solving skills with a strong electrical design background and attention to detail. Knowledge of ERP systems used in manufacturing is preferred. Ability to work independently and in multidisciplinary teams. Willingness to travel globally for commissioning and technical support (up to 20‑30% as needed). Seniority Level Mid‑Senior level Employment Type Full‑time Job Function Engineering and Information Technology; Industries: Appliances, Electrical, and Electronics Manufacturing #J-18808-Ljbffr